Tag Archives: industrial machinery

China manufacturer Industrial Forging Chain with Machinery Parts and Roller

Product Description

About Factory 

With more than 18 years’ histiory, we are a professinal manufacturer for drop forged products such as forged chain (X348 X458 X658 X678 X698 F100 F160), scraper chain (10160, 14218, 14226, 142N), conveyor trolley (X348, X458, X678, XT160), and drive chain (X348, X458, X678), and so forth standard moulds of chain. 

Besides, we can also produce as per your drawing or sample, special link chain, pusher, pin and plate, according to customers’ unique requirements.

Product Description

1) Material: Alloy steel, 40Cr, 42CrMo and so on.
2) Types: Standard types, X348 X458 X678, and so on. (Or as per your drawing)
3) Process: Moulding→Forging→Polishing & Blasting→Fine machining→Heat treatment→Blasting→Inspecting & testing→Packing

Product Show
 

Technical Data
 

Model Dimension Weight (Kg) Material Hardness Working Load (KN) Limit Load (KN)
P T C S F R D
10160B 101.6 24 36 13 14 6 14 0.32 20CrMnTi Surface HRC56-64°    
Depth 0.6-1.2mm
18 100
10160 101.6 30 36 13 14.5 9 14 0.36 20CrMnTi Surface HRC56-64°     Depth 0.6-1.2mm 21.6 120
14218 142 42 50 19 20.5 11 25 1.15 20CrMnTi Surface HRC56-64°     Depth 0.6-1.2mm 48.6 270
14226 142 62 50 28 30 15 25 1.75 20CrMnTi Surface HRC56-64°     Depth 0.6-1.2mm 61.2 340
2571 200 66 60 30 32 18 30 2.8 20CrMnTi Surface HRC56-64°     Depth 0.6-1.2mm 72 400
26014 260 70 75 31 33 20 34 5.2 20CrMnTi Surface HRC56-64°     Depth 0.6-1.2mm 135 750
142N 142 43 50 19 22 12.5 25 1.2 40Cr Quench HRC36-44° 75.6 420
150D 142 42 50 19 20.5 11 25 1.15 40Cr Quench HRC36-44° 75.6 420
MG20 200 70 50 27 29 17 35 3.78 40Cr Quench HRC36-44° 144 800
MG20B 200 70 50 27 29 17 30 3.82 40Cr Quench HRC36-44° 140.4 780
MG20C 200 70 50 27 29 17 28 3.85 40Cr Quench HRC36-44° 122.4 680
MS32 200 42 50 20 22 12 25 1.4 40Cr Quench HRC36-44° 75.6 420
MS55 200 80 70 35 38 25 28 4.36 40Cr Quench HRC36-44° 138.6 770
3006 200 65 70 30 33 24 32 3.6 40Cr Quench HRC36-44° 160.2 890
MS63 250 70 80 30 33 20 32 4.93 40Cr Quench HRC36-44° 147.6 820
S16 100 30 27 15 16 8 14 0.3 40Cr Quench HRC36-44° 16 88
S20 125 34 33 17 18 8 17 0.37 40Cr Quench HRC36-44° 19.4 108
S25 160 48 39 23 25 13 20 1.28 40Cr Quench HRC36-44° 55.8 310
S30 142 46 49 22 23.5 14 25 1.3 40Cr Quench HRC36-44° 91.8 510
Z16 100 40 35 18 20 12 17 0.4 40Cr Quench HRC36-44° 32.4 180
Z20 125 50 46 24 26 15 20 0.67 40Cr Quench HRC36-44° 59.4 330
Z20D 125 52 60 24 26 16 26 1.15 40Cr Quench HRC36-44° 82.8 460
Z25 160 58 55 28 30 18 25 2.25 40Cr Quench HRC36-44° 82.8 460
Z25D 160 66 64 29 31 22 28 2.6 40Cr Quench HRC36-44° 120.6 670
Z30 142 64 50 29 30.5 18 25 1.8 40Cr Quench HRC36-44° 111.6 620

Products & Testing Equipments
 

Products Application


Packing & Delivery
 

Why Choose Us?

1. We are engaged in chain industry over 15 years with rich market experience. We keep improving production techniques. All the products have longer working life and have passed the market test.

2. We can design the correct chains with high quality material, good abrasion resistance, good corrosion, high strengthen and etc as per your request or the chain application.

3. We are the chain manufacturer; you can directly purchase the product from us with low price and high quality.

4. We have a professional team for international trade, they have abundant experiences and are always ready to solve problems for customers. So you have nothing to worry about.

5. We have the long-term cooperative forwarder who can give us the lowest freight. And it can help you to save the freight. What’s more, for the FCL, we will design the packages as per the container sizes with the largest capacity to save the shipping cost for both of us.

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Standard or Nonstandard: Standard
Application: Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Mining Equipment, Agricultural Machinery, Coating, Spraying, Mining, Slaughtering, Assembly
Surface Treatment: Polishing
Samples:
US$ 5/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

roller chain

How do roller chains handle variable speed applications?

Roller chains are well-suited for variable speed applications due to their inherent design characteristics. Here’s a detailed answer to the question:

1. Speed Range: Roller chains can accommodate a wide range of speeds, making them suitable for variable speed applications. The speed of the driven sprocket can be adjusted, and the chain will adapt to the changing speed requirements.

2. Smooth Power Transmission: Roller chains provide smooth and consistent power transmission even at varying speeds. The engagement between the chain and the sprockets remains constant, ensuring reliable power transfer without slippage or loss of efficiency.

3. Tension Adjustment: In variable speed applications, the tension of the roller chain may need to be adjusted to maintain optimal performance. Proper tension ensures proper engagement with the sprockets and prevents excessive wear or elongation of the chain.

4. Lubrication: Adequate lubrication is crucial for roller chains in variable speed applications. Lubrication helps reduce friction, wear, and heat generation, ensuring smooth operation and extending the chain’s lifespan. Depending on the speed range and operating conditions, the appropriate lubrication method and frequency should be determined.

5. Chain Selection: Selecting the right type and size of roller chain is important for variable speed applications. Different chain designs and materials may have specific speed limitations or performance characteristics. Consulting the manufacturer’s specifications and recommendations can help ensure the chain’s compatibility with the required speed range.

6. System Design Considerations: When designing variable speed applications with roller chains, factors such as sprocket sizes, drive ratios, and load requirements should be carefully considered. Proper sizing and alignment of the sprockets, as well as selecting the appropriate chain pitch, can contribute to the smooth operation and longevity of the system.

It’s important to note that proper maintenance, including regular inspection, lubrication, and tension adjustment, is essential for roller chains in variable speed applications. Monitoring the chain’s condition and addressing any signs of wear or damage promptly will help ensure safe and reliable operation.

roller chain

What are the limitations of using roller chains in certain applications?

Roller chains are versatile and widely used in various applications, but they do have some limitations to consider. Here’s a detailed answer to the question:

1. Speed Limitations: Roller chains have a practical speed limit due to factors such as chain length, centrifugal forces, and roller-to-sprocket engagement. At high speeds, the centrifugal forces can cause excessive chain vibration and increase wear, potentially leading to chain failure. In such cases, alternative power transmission systems like gears or belts may be more suitable.

2. Precision Requirements: Roller chains require proper alignment and tensioning for efficient operation. In applications that demand high precision, such as precision machinery or robotics, the inherent flexibility and slight elongation of roller chains may not meet the desired accuracy requirements. In such cases, alternative systems like timing belts or direct drive solutions may be preferred.

3. Environmental Limitations: Roller chains may not be suitable for certain environments with extreme temperatures, corrosive substances, or high levels of contamination. Harsh conditions can accelerate chain wear, reduce lubrication effectiveness, or cause corrosion. In these situations, specialized chains with appropriate coatings or alternative power transmission systems may be necessary.

4. Noise and Vibration: Roller chains can generate noise and vibrations during operation, particularly when not properly tensioned or maintained. In applications where noise or vibration is a concern, such as in noise-sensitive environments or precision machinery, additional measures like chain tensioners, vibration dampening, or alternative drive systems may be required.

5. Size and Space Constraints: Roller chains have a certain physical size and require appropriate clearance for installation. In applications with limited space or tight packaging requirements, alternative power transmission systems like compact belts or direct drives might be more suitable.

It’s important to carefully evaluate the specific requirements and constraints of each application when considering the use of roller chains. Alternative power transmission systems may be more suitable in certain cases, and consulting with experts or manufacturers can help determine the best solution for the intended application.

roller chain

What materials are roller chains typically made of?

Roller chains are typically made from various materials, each offering unique properties and advantages. Here’s a detailed answer to the question:

1. Carbon Steel: Carbon steel is the most common material used for roller chains. It provides good strength, durability, and wear resistance. Carbon steel chains are suitable for a wide range of applications and offer a cost-effective solution.

2. Stainless Steel: Stainless steel roller chains are chosen for their excellent corrosion resistance. They are ideal for applications where exposure to moisture, chemicals, or high humidity is expected. Stainless steel chains are commonly used in food processing, pharmaceutical, and outdoor applications.

3. Alloy Steel: Alloy steel roller chains are designed to withstand high loads and offer superior strength and durability. They are commonly used in heavy-duty applications, such as construction equipment, agricultural machinery, and mining equipment.

4. Nickel-Plated Steel: Nickel-plated roller chains provide an added layer of corrosion resistance. The nickel plating helps protect the chain against rust and provides a smooth surface, reducing friction and wear. These chains are often used in applications where both corrosion resistance and aesthetic appearance are important.

5. Plastic: In certain applications, plastic roller chains are used for their lightweight, non-corrosive, and low-noise properties. Plastic chains are commonly found in industries such as packaging, electronics, and conveyors.

6. Coatings: Some roller chains may also have specialized coatings to enhance their performance. Examples include zinc plating for improved corrosion resistance, lubricant coatings for reduced friction, or specialized coatings for specific applications.

The choice of material for a roller chain depends on factors such as the application requirements, operating conditions, load capacity, corrosion resistance, and budget. It’s important to consider these factors and consult with roller chain manufacturers to select the most suitable material for your specific application.

China manufacturer Industrial Forging Chain with Machinery Parts and Roller  China manufacturer Industrial Forging Chain with Machinery Parts and Roller
editor by CX 2024-04-12

China best Industrial Machinery Transmission Industrial Roller Conveyor Engineering Southeast Asia Sugar Mill Palm Oil Chain with Attachment

Product Description

Product Description

Palm oil chain, a kind of conveyor chain, is a kind of conveyor equipment that conveys the palm fruits from the oil palm tree to the pressing machine for pressing by using palm oil chain.

Palm oil chain is divided into:
1, Straight type palm oil chain
2, Bent plate type palm oil chain
3, Hollow pin type palm oil chain
4, Palm Oil Chain-Accessories

Sugar mill chain refers to the chain used in the production equipment of sugar (the main raw materials are sugar cane and sugar beet), and the products cover the manufacturing process of transmission, lifting and conveying in sugar industry.
According to the different processes in the sugar production process, different materials and the same heat treatment process can be selected to ensure that the chains have better quality characteristics such as toughness, abrasion resistance and corrosion resistance.
 

Product Attribute

Product Name  Conveyor Chians 
Available materials carbon steel, alloy steel,stainless steel 
OEM customisation according to your requirements
Surface Treatment Shot peening,  Zinc-plated, Nickel-plated, Anodized, etc.
Performance  High temperature resistant Abrasion resistant 
Reference standards ISO,DIN,ANSL 
Customised drawings YES
Certificates ISO9001:2008  SGS   brand  TV
Delivery time  20 days for samples. 45 days for official order.
Packaging Plastic Bag + Cardboard Box + Wooden

Detailed Photos

 
 

 

Product Parameters

Our Advantages

Company Advantages:
Own Import & Export License, The TV trade mark registered successfully in many countries, Sales network spread all over China, Products export to 65 countries in 5 continents.

Membership:
1. The member of China General Machine Components Industry Association.
2. The member of China Chain Transmission Association.
3. The member of China Chain Standardization Association.
4. The member of China Agricultural Association Machinery Manufacturers.

With our excellent trained staffs and workers, advanced and efficient equipments, completely sales network, strict QA systems. You are confidence that our premium qualified chain can meet all customers’ specification and strictest quality standards.

Please do not hesitate to contact us for more information on how TransVision products can meet your industries demands at highly competitive pricing.

Quality First, Clients Uppermost.
Product Categories


WHY CHOOSE US

Comprehensive Product Portfolio We produce and supply a wide range of power transmission
products including drive chains, leaf chains, conveyor chains, agricultural chains, sprockets, and
couplings. This one-store-for-all shopping experience will significantly reduce your searching costs while
guarantee youfind what you want at 1 click.

Value Choice Products Our products are the best combination of quality and price, and you get what
you want within your budgets

Seasoned Sales Associates and Engineers We have 15 seasoned sales associates and 5 engineers;
on our team at your disposal any time when you need a helping hand. They are well trained with industry
know-now and will always respond to your requests within 24 hours.
100% Customer Retention Rate Our regular customers from overseas come back not just for our
premium quality products, but for the superior services that we’ve provided over the years.

FAQ

Q1: What’s your average lead time?
A: It varies. Our regular end-to-end lead time is 1-2 months.. We also provide express shipments for rush orders. For details,please consult our sales associate.

Q2: Is your price better than your competitors given the same quality?
A: Definitely YES. We provide the most competitive price in the power transmission industry. If price disparity exists, we’ll be more than happy to do a price match.
Q3: Can you make chains according to my CAD drawings?
A: Yes. Besides the regular standard chains, we produce non-standard and custom-design products to meet the specific technical requirements. In reality, a sizable portion of our production capacity is assigned to make non-standard products.

Q4: Can we inspect the goods before shipment?
A: Yes. You or your representative or any third-party inspection party assigned is allowed access to our facility and do the inspection.

Q5: What kind of payment method is acceptable for your mill?
A: We’re flexible. We take T/T, L/C, or any other online payment methods so long as it’s applicable for you.

Q6: What if I have any other questions?
A: Whenever in doubt, you’re always encouraged to consult our sales associate any time – They will help you to your satisfaction.

Material: Alloy/Carbon Steel
Structure: Roller Chain
Surface Treatment: Polishing
Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

roller chain

Are there any special considerations for installing roller chains?

Proper installation of roller chains is crucial to ensure their optimal performance and longevity. Here are some key considerations for installing roller chains:

1. Alignment: Ensure proper alignment of the sprockets to prevent side loading and premature wear. The sprockets should be aligned parallel to each other and positioned at the correct distance according to the chain’s pitch.

2. Tension: Proper chain tension is essential for smooth operation and to prevent excessive wear. Follow the manufacturer’s recommendations for the appropriate tension based on the specific chain type and application. It’s important to achieve the correct tension without over-tightening, as excessive tension can lead to increased stress and accelerated wear.

3. Lubrication: Apply the appropriate lubricant to the roller chain during installation. Lubrication helps reduce friction, wear, and heat generation. Follow the manufacturer’s recommendations for the type and frequency of lubrication based on the operating conditions and chain design. Ensure even distribution of lubricant along the chain’s length.

4. Sprocket Teeth Engagement: Check that the chain properly engages with the teeth of the sprockets. The chain should fit snugly into the sprocket teeth without excessive clearance or interference. Incorrect engagement can cause slippage, uneven wear, and premature failure.

5. Chain Length: Ensure that the chain length is appropriate for the application. Avoid excessive slack or excessive tension by adjusting the chain length accordingly. An incorrectly sized chain can lead to poor performance, increased wear, and potential damage to the chain and sprockets.

6. Protection: Consider using chain guards or covers to protect the roller chain from external contaminants such as dust, dirt, or debris. This helps minimize wear and extends the chain’s lifespan, particularly in harsh or dirty environments.

7. Regular Inspection: Regularly inspect the roller chain and sprockets for signs of wear, damage, or misalignment. Monitor the chain’s performance and address any issues promptly to avoid further damage and prevent unexpected downtime.

8. Proper Tools and Techniques: Use appropriate tools and techniques during installation to ensure accuracy and prevent damage to the chain or components. Follow the manufacturer’s guidelines or consult with experts for specific installation instructions.

By following these considerations and best practices, you can ensure proper installation of roller chains and maximize their performance and durability in your application.

roller chain

How do roller chains handle static loads?

Roller chains are primarily designed for transmitting power and handling dynamic loads, which involve motion and varying forces. However, roller chains can also handle static loads to some extent. Here’s a detailed answer to the question:

1. Load Distribution: When a roller chain is subjected to static loads, the weight or force is evenly distributed across multiple rollers and pins. This helps to distribute the load more effectively and reduces stress concentrations on individual components. The load is transferred from one roller to another through the pins, ensuring a more balanced distribution.

2. Stiffness: Roller chains possess a certain degree of stiffness that enables them to resist static loads. The rigid construction of the chain, including the link plates and pins, helps maintain the integrity of the chain under static conditions. This stiffness allows the chain to support the applied load without excessive elongation or deformation.

3. Lubrication: Proper lubrication is essential for roller chains to handle static loads effectively. Lubrication helps reduce friction and wear, which can occur even under static conditions due to the weight of the load. Adequate lubrication ensures smooth movement of the chain and minimizes the risk of surface damage or increased friction during load-bearing.

4. Chain Preload: In some cases, applying a pre-load or initial tension to the roller chain can help improve its ability to handle static loads. The pre-load helps to eliminate any slack or looseness in the chain, enhancing its rigidity and reducing the potential for excessive elongation or misalignment when subjected to static forces.

While roller chains can handle static loads, it’s important to note that they are primarily designed for dynamic applications involving motion. Excessive static loads or prolonged exposure to static conditions may lead to increased wear, elongation, or deformation of the chain. In scenarios where the majority of the load is static, alternative power transmission systems or load-bearing mechanisms may be more suitable.

China best Industrial Machinery Transmission Industrial Roller Conveyor Engineering Southeast Asia Sugar Mill Palm Oil Chain with Attachment  China best Industrial Machinery Transmission Industrial Roller Conveyor Engineering Southeast Asia Sugar Mill Palm Oil Chain with Attachment
editor by CX 2023-10-24

China high quality Industrial Forging Chain with Machinery Parts and Roller

Product Description

About Factory 

With more than 18 years’ histiory, we are a professinal manufacturer for drop forged products such as forged chain (X348 X458 X658 X678 X698 F100 F160), scraper chain (10160, 14218, 14226, 142N), conveyor trolley (X348, X458, X678, XT160), and drive chain (X348, X458, X678), and so forth standard moulds of chain. 

Besides, we can also produce as per your drawing or sample, special link chain, pusher, pin and plate, according to customers’ unique requirements.

Product Description

1) Material: Alloy steel, 40Cr, 42CrMo and so on.
2) Types: Standard types, X348 X458 X678, and so on. (Or as per your drawing)
3) Process: Moulding→Forging→Polishing & Blasting→Fine machining→Heat treatment→Blasting→Inspecting & testing→Packing

Product Show
 

Technical Data
 

Model Dimension Weight (Kg) Material Hardness Working Load (KN) Limit Load (KN)
P T C S F R D
10160B 101.6 24 36 13 14 6 14 0.32 20CrMnTi Surface HRC56-64°    
Depth 0.6-1.2mm
18 100
10160 101.6 30 36 13 14.5 9 14 0.36 20CrMnTi Surface HRC56-64°     Depth 0.6-1.2mm 21.6 120
14218 142 42 50 19 20.5 11 25 1.15 20CrMnTi Surface HRC56-64°     Depth 0.6-1.2mm 48.6 270
14226 142 62 50 28 30 15 25 1.75 20CrMnTi Surface HRC56-64°     Depth 0.6-1.2mm 61.2 340
2571 200 66 60 30 32 18 30 2.8 20CrMnTi Surface HRC56-64°     Depth 0.6-1.2mm 72 400
26014 260 70 75 31 33 20 34 5.2 20CrMnTi Surface HRC56-64°     Depth 0.6-1.2mm 135 750
142N 142 43 50 19 22 12.5 25 1.2 40Cr Quench HRC36-44° 75.6 420
150D 142 42 50 19 20.5 11 25 1.15 40Cr Quench HRC36-44° 75.6 420
MG20 200 70 50 27 29 17 35 3.78 40Cr Quench HRC36-44° 144 800
MG20B 200 70 50 27 29 17 30 3.82 40Cr Quench HRC36-44° 140.4 780
MG20C 200 70 50 27 29 17 28 3.85 40Cr Quench HRC36-44° 122.4 680
MS32 200 42 50 20 22 12 25 1.4 40Cr Quench HRC36-44° 75.6 420
MS55 200 80 70 35 38 25 28 4.36 40Cr Quench HRC36-44° 138.6 770
3006 200 65 70 30 33 24 32 3.6 40Cr Quench HRC36-44° 160.2 890
MS63 250 70 80 30 33 20 32 4.93 40Cr Quench HRC36-44° 147.6 820
S16 100 30 27 15 16 8 14 0.3 40Cr Quench HRC36-44° 16 88
S20 125 34 33 17 18 8 17 0.37 40Cr Quench HRC36-44° 19.4 108
S25 160 48 39 23 25 13 20 1.28 40Cr Quench HRC36-44° 55.8 310
S30 142 46 49 22 23.5 14 25 1.3 40Cr Quench HRC36-44° 91.8 510
Z16 100 40 35 18 20 12 17 0.4 40Cr Quench HRC36-44° 32.4 180
Z20 125 50 46 24 26 15 20 0.67 40Cr Quench HRC36-44° 59.4 330
Z20D 125 52 60 24 26 16 26 1.15 40Cr Quench HRC36-44° 82.8 460
Z25 160 58 55 28 30 18 25 2.25 40Cr Quench HRC36-44° 82.8 460
Z25D 160 66 64 29 31 22 28 2.6 40Cr Quench HRC36-44° 120.6 670
Z30 142 64 50 29 30.5 18 25 1.8 40Cr Quench HRC36-44° 111.6 620

Products & Testing Equipments
 

Products Application


Packing & Delivery
 

Why Choose Us?

1. We are engaged in chain industry over 15 years with rich market experience. We keep improving production techniques. All the products have longer working life and have passed the market test.

2. We can design the correct chains with high quality material, good abrasion resistance, good corrosion, high strengthen and etc as per your request or the chain application.

3. We are the chain manufacturer; you can directly purchase the product from us with low price and high quality.

4. We have a professional team for international trade, they have abundant experiences and are always ready to solve problems for customers. So you have nothing to worry about.

5. We have the long-term cooperative forwarder who can give us the lowest freight. And it can help you to save the freight. What’s more, for the FCL, we will design the packages as per the container sizes with the largest capacity to save the shipping cost for both of us.

 

Shipping Cost:

Estimated freight per unit.



To be negotiated
Standard or Nonstandard: Standard
Application: Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Mining Equipment, Agricultural Machinery, Coating, Spraying, Mining, Slaughtering, Assembly
Surface Treatment: Polishing
Samples:
US$ 5/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

roller chain

How do roller chains perform in extreme weather conditions?

Roller chains are designed to perform reliably in a wide range of operating conditions, including extreme weather conditions. Here’s a detailed answer to the question:

1. Temperature Extremes: Roller chains can withstand a wide range of temperatures, both high and low. The performance of the chain depends on the specific material used and its temperature rating. For example, stainless steel chains are suitable for high-temperature applications, while specialty chains with low-temperature lubricants are available for cold environments.

2. Corrosion Resistance: Roller chains can be manufactured using corrosion-resistant materials such as stainless steel or with specialized coatings to enhance their resistance to rust and corrosion. This makes them suitable for outdoor applications where exposure to moisture, humidity, and other environmental factors is common.

3. Lubrication: Proper lubrication is crucial for the performance of roller chains in extreme weather conditions. Lubricants with suitable viscosity and temperature range should be used to ensure smooth operation and minimize wear. In some cases, lubrication-free chains with self-lubricating properties can be used to eliminate the need for external lubrication.

4. Sealing and Protection: Roller chains can be equipped with additional sealing mechanisms to protect against the ingress of dirt, dust, and other contaminants. Sealed or encapsulated chains feature protective covers or seals that prevent debris from entering the chain and affecting its performance, making them more suitable for extreme weather conditions.

5. Maintenance and Inspection: Regular maintenance and inspection are essential for ensuring the optimal performance of roller chains in extreme weather conditions. This includes cleaning the chains, checking for signs of wear or damage, and replacing any worn-out components. Proper tensioning and alignment should also be maintained to prevent premature failure.

It’s important to consult the manufacturer’s specifications and recommendations for the specific roller chain and its intended application in extreme weather conditions. By selecting the appropriate materials, lubrication, and protection mechanisms, roller chains can provide reliable and efficient power transmission even in challenging environmental conditions.

roller chain

How do roller chains handle static loads?

Roller chains are primarily designed for transmitting power and handling dynamic loads, which involve motion and varying forces. However, roller chains can also handle static loads to some extent. Here’s a detailed answer to the question:

1. Load Distribution: When a roller chain is subjected to static loads, the weight or force is evenly distributed across multiple rollers and pins. This helps to distribute the load more effectively and reduces stress concentrations on individual components. The load is transferred from one roller to another through the pins, ensuring a more balanced distribution.

2. Stiffness: Roller chains possess a certain degree of stiffness that enables them to resist static loads. The rigid construction of the chain, including the link plates and pins, helps maintain the integrity of the chain under static conditions. This stiffness allows the chain to support the applied load without excessive elongation or deformation.

3. Lubrication: Proper lubrication is essential for roller chains to handle static loads effectively. Lubrication helps reduce friction and wear, which can occur even under static conditions due to the weight of the load. Adequate lubrication ensures smooth movement of the chain and minimizes the risk of surface damage or increased friction during load-bearing.

4. Chain Preload: In some cases, applying a pre-load or initial tension to the roller chain can help improve its ability to handle static loads. The pre-load helps to eliminate any slack or looseness in the chain, enhancing its rigidity and reducing the potential for excessive elongation or misalignment when subjected to static forces.

While roller chains can handle static loads, it’s important to note that they are primarily designed for dynamic applications involving motion. Excessive static loads or prolonged exposure to static conditions may lead to increased wear, elongation, or deformation of the chain. In scenarios where the majority of the load is static, alternative power transmission systems or load-bearing mechanisms may be more suitable.

roller chain

What are the best practices for maintaining roller chains?

Maintaining roller chains is crucial for their optimal performance, longevity, and reliability. Here are some best practices for maintaining roller chains:

1. Regular Lubrication: Proper lubrication is essential for reducing friction, preventing wear, and extending the life of the chain. Follow the manufacturer’s recommendations for the type and frequency of lubrication. Apply lubricant evenly along the chain, ensuring it reaches the inner rollers and bushings.

2. Cleanliness: Keep the roller chain clean and free from contaminants such as dirt, debris, and excess lubricant. Regularly inspect and clean the chain to remove any build-up that can contribute to wear and performance issues.

3. Tension Adjustment: Monitor the chain tension regularly and make adjustments as needed to ensure it remains within the manufacturer’s recommended range. Proper tension reduces stress on the chain and sprockets, minimizing wear and improving performance.

4. Alignment: Check the alignment of the sprockets to ensure they are properly aligned. Misaligned sprockets can cause uneven wear and premature failure of the chain. Adjust or replace the sprockets as necessary to maintain proper alignment.

5. Inspection: Regularly inspect the roller chain for signs of wear, damage, or elongation. Look for loose or damaged links, excessive wear on the sprocket teeth, or signs of fatigue. Replace any worn or damaged components promptly to prevent further damage and ensure safe operation.

6. Environmental Considerations: Consider the operating environment and take necessary precautions. In corrosive or high-temperature environments, use appropriate coatings or materials that offer resistance to corrosion and heat. In dirty or abrasive environments, install guards or shields to protect the chain from debris.

7. Training and Documentation: Provide proper training to maintenance personnel on roller chain maintenance and inspection procedures. Keep records of maintenance activities, including lubrication schedules, tension adjustments, and component replacements. This documentation helps track maintenance history and identifies patterns or potential issues.

8. Periodic Replacement: Despite regular maintenance, roller chains will eventually wear out. Establish a replacement schedule based on the chain’s expected lifespan and operating conditions. Replace the chain when it exhibits excessive wear, elongation, or signs of fatigue to prevent sudden failures.

By following these best practices, you can optimize the performance, lifespan, and reliability of roller chains, reducing downtime and ensuring the smooth operation of your machinery or equipment.

China high quality Industrial Forging Chain with Machinery Parts and Roller  China high quality Industrial Forging Chain with Machinery Parts and Roller
editor by CX 2023-08-29

China China Manufacturer of Standard Iron Drop Forged Conveyor Roller Drive Chain with Dog Caterpillar for Industrial Transmission Machinery X348 X458 X678 a2050 roller chain

Item Description

About Factory 

With a lot more than 18 years’ histiory, we are a professinal manufacturer for fall forged goods these kinds of as forged chain (X348 X458 X658 X678 X698 F100 F160), scraper chain (10160, 14218, 14226, 142N), conveyor trolley (X348, X458, X678, XT160), and generate chain (X348, X458, X678), and so forth normal moulds of chain. 

Besides, we can also create as per your drawing or sample, special hyperlink chain, pusher, pin and plate, according to customers’ distinctive needs.

Solution Description

one) Materials: Alloy metal, 40Cr, 42CrMo and so on.
two) Sorts: Regular types, X348 X458 X678, and so on. (Or as per your drawing)
three) Procedure: Moulding→Forging→Polishing & Blasting→Fine machining→Heat treatment→Blasting→Inspecting & testing→Packing

Merchandise Demonstrate
 

Specialized Information
 

Product Dimension Bodyweight (Kg) Content Hardness Working Load (KN) Restrict Load (KN)
P T C S F R D
10160B one hundred and one.six 24 36 thirteen fourteen 6 fourteen .32 20CrMnTi Surface area HRC56-64°    
Depth .6-1.2mm
18 100
10160 one zero one.six 30 36 thirteen fourteen.five nine 14 .36 20CrMnTi Floor HRC56-64°     Depth .6-1.2mm 21.6 120
14218 142 42 50 19 20.five eleven 25 1.fifteen 20CrMnTi Surface area HRC56-64°     Depth .6-1.2mm forty eight.6 270
14226 142 sixty two fifty 28 30 15 25 1.75 20CrMnTi Area HRC56-64°     Depth .6-1.2mm 61.2 340
2571 two hundred sixty six sixty 30 32 eighteen thirty two.8 20CrMnTi Floor HRC56-64°     Depth .6-1.2mm 72 400
26014 260 70 seventy five 31 33 20 34 five.two 20CrMnTi Surface area HRC56-64°     Depth .6-1.2mm one hundred thirty five 750
142N 142 43 50 19 22 12.5 twenty five 1.2 40Cr Quench HRC36-44° seventy five.6 420
150D 142 forty two 50 19 20.5 eleven twenty five 1.15 40Cr Quench HRC36-44° seventy five.6 420
MG20 200 70 fifty 27 29 17 35 three.78 40Cr Quench HRC36-44° 144 800
MG20B two hundred 70 50 27 29 seventeen thirty 3.82 40Cr Quench HRC36-44° one hundred forty.four 780
MG20C two hundred 70 fifty 27 29 17 28 3.eighty five 40Cr Quench HRC36-44° 122.four 680
MS32 200 forty two 50 twenty 22 twelve twenty five one.four 40Cr Quench HRC36-44° 75.six 420
MS55 two hundred 80 70 35 38 25 28 4.36 40Cr Quench HRC36-44° 138.six 770
3006 two hundred 65 70 30 33 24 32 3.six 40Cr Quench HRC36-44° 160.two 890
MS63 250 70 80 thirty 33 20 32 four.93 40Cr Quench HRC36-44° 147.six 820
S16 one hundred thirty 27 15 16 eight 14 .three 40Cr Quench HRC36-44° 16 88
S20 one hundred twenty five 34 33 seventeen eighteen eight seventeen .37 40Cr Quench HRC36-44° 19.four 108
S25 160 forty eight 39 23 twenty five 13 20 1.28 40Cr Quench HRC36-44° 55.eight 310
S30 142 forty six 49 22 23.five 14 25 1.three 40Cr Quench HRC36-44° ninety one.8 510
Z16 a hundred forty 35 18 twenty twelve seventeen .4 40Cr Quench HRC36-44° 32.4 one hundred eighty
Z20 125 50 forty six 24 26 15 20 .67 40Cr Quench HRC36-44° fifty nine.four 330
Z20D a hundred twenty five 52 60 24 26 sixteen 26 1.15 40Cr Quench HRC36-44° 82.eight 460
Z25 one hundred sixty 58 55 28 30 18 25 two.25 40Cr Quench HRC36-44° 82.eight 460
Z25D one hundred sixty sixty six 64 29 31 22 28 two.six 40Cr Quench HRC36-44° 120.six 670
Z30 142 sixty four fifty 29 thirty.five eighteen twenty five one.8 40Cr Quench HRC36-44° 111.6 620

Goods & Tests Equipments
 

Goods Software


Packing & Delivery
 

Why Decide on Us?

one. We are engaged in chain business above 15 a long time with prosperous marketplace encounter. We keep improving manufacturing techniques. All the products have longer working existence and have handed the industry test.

two. We can design the proper chains with high high quality content, excellent abrasion resistance, great corrosion, high bolster and etc as per your ask for or the chain application.

three. We are the chain maker you can directly purchase the item from us with lower price and higher high quality.

four. We have a professional staff for worldwide trade, they have ample activities and are usually completely ready to solve troubles for customers. So you have absolutely nothing to worry about.

5. We have the extended-time period cooperative forwarder who can give us the most affordable freight. And it can help you to conserve the freight. What’s a lot more, for the FCL, we will design the deals as per the container sizes with the largest potential to help save the delivery cost for each of us.

 

Standard or Nonstandard: Standard
Application: Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Mining Equipment, Agricultural Machinery, Coating, Spraying, Mining, Slaughtering, Assembly
Surface Treatment: Polishing
Structure: Combined Chain
Material: Alloy
Type: Cranked Link Chain

###

Samples:
US$ 5/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Model Dimension Weight (Kg) Material Hardness Working Load (KN) Limit Load (KN)
P T C S F R D
10160B 101.6 24 36 13 14 6 14 0.32 20CrMnTi Surface HRC56-64°    
Depth 0.6-1.2mm
18 100
10160 101.6 30 36 13 14.5 9 14 0.36 20CrMnTi Surface HRC56-64°     Depth 0.6-1.2mm 21.6 120
14218 142 42 50 19 20.5 11 25 1.15 20CrMnTi Surface HRC56-64°     Depth 0.6-1.2mm 48.6 270
14226 142 62 50 28 30 15 25 1.75 20CrMnTi Surface HRC56-64°     Depth 0.6-1.2mm 61.2 340
20028 200 66 60 30 32 18 30 2.8 20CrMnTi Surface HRC56-64°     Depth 0.6-1.2mm 72 400
26014 260 70 75 31 33 20 34 5.2 20CrMnTi Surface HRC56-64°     Depth 0.6-1.2mm 135 750
142N 142 43 50 19 22 12.5 25 1.2 40Cr Quench HRC36-44° 75.6 420
150D 142 42 50 19 20.5 11 25 1.15 40Cr Quench HRC36-44° 75.6 420
MG20 200 70 50 27 29 17 35 3.78 40Cr Quench HRC36-44° 144 800
MG20B 200 70 50 27 29 17 30 3.82 40Cr Quench HRC36-44° 140.4 780
MG20C 200 70 50 27 29 17 28 3.85 40Cr Quench HRC36-44° 122.4 680
MS32 200 42 50 20 22 12 25 1.4 40Cr Quench HRC36-44° 75.6 420
MS55 200 80 70 35 38 25 28 4.36 40Cr Quench HRC36-44° 138.6 770
3006 200 65 70 30 33 24 32 3.6 40Cr Quench HRC36-44° 160.2 890
MS63 250 70 80 30 33 20 32 4.93 40Cr Quench HRC36-44° 147.6 820
S16 100 30 27 15 16 8 14 0.3 40Cr Quench HRC36-44° 16 88
S20 125 34 33 17 18 8 17 0.37 40Cr Quench HRC36-44° 19.4 108
S25 160 48 39 23 25 13 20 1.28 40Cr Quench HRC36-44° 55.8 310
S30 142 46 49 22 23.5 14 25 1.3 40Cr Quench HRC36-44° 91.8 510
Z16 100 40 35 18 20 12 17 0.4 40Cr Quench HRC36-44° 32.4 180
Z20 125 50 46 24 26 15 20 0.67 40Cr Quench HRC36-44° 59.4 330
Z20D 125 52 60 24 26 16 26 1.15 40Cr Quench HRC36-44° 82.8 460
Z25 160 58 55 28 30 18 25 2.25 40Cr Quench HRC36-44° 82.8 460
Z25D 160 66 64 29 31 22 28 2.6 40Cr Quench HRC36-44° 120.6 670
Z30 142 64 50 29 30.5 18 25 1.8 40Cr Quench HRC36-44° 111.6 620
Standard or Nonstandard: Standard
Application: Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Mining Equipment, Agricultural Machinery, Coating, Spraying, Mining, Slaughtering, Assembly
Surface Treatment: Polishing
Structure: Combined Chain
Material: Alloy
Type: Cranked Link Chain

###

Samples:
US$ 5/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Model Dimension Weight (Kg) Material Hardness Working Load (KN) Limit Load (KN)
P T C S F R D
10160B 101.6 24 36 13 14 6 14 0.32 20CrMnTi Surface HRC56-64°    
Depth 0.6-1.2mm
18 100
10160 101.6 30 36 13 14.5 9 14 0.36 20CrMnTi Surface HRC56-64°     Depth 0.6-1.2mm 21.6 120
14218 142 42 50 19 20.5 11 25 1.15 20CrMnTi Surface HRC56-64°     Depth 0.6-1.2mm 48.6 270
14226 142 62 50 28 30 15 25 1.75 20CrMnTi Surface HRC56-64°     Depth 0.6-1.2mm 61.2 340
20028 200 66 60 30 32 18 30 2.8 20CrMnTi Surface HRC56-64°     Depth 0.6-1.2mm 72 400
26014 260 70 75 31 33 20 34 5.2 20CrMnTi Surface HRC56-64°     Depth 0.6-1.2mm 135 750
142N 142 43 50 19 22 12.5 25 1.2 40Cr Quench HRC36-44° 75.6 420
150D 142 42 50 19 20.5 11 25 1.15 40Cr Quench HRC36-44° 75.6 420
MG20 200 70 50 27 29 17 35 3.78 40Cr Quench HRC36-44° 144 800
MG20B 200 70 50 27 29 17 30 3.82 40Cr Quench HRC36-44° 140.4 780
MG20C 200 70 50 27 29 17 28 3.85 40Cr Quench HRC36-44° 122.4 680
MS32 200 42 50 20 22 12 25 1.4 40Cr Quench HRC36-44° 75.6 420
MS55 200 80 70 35 38 25 28 4.36 40Cr Quench HRC36-44° 138.6 770
3006 200 65 70 30 33 24 32 3.6 40Cr Quench HRC36-44° 160.2 890
MS63 250 70 80 30 33 20 32 4.93 40Cr Quench HRC36-44° 147.6 820
S16 100 30 27 15 16 8 14 0.3 40Cr Quench HRC36-44° 16 88
S20 125 34 33 17 18 8 17 0.37 40Cr Quench HRC36-44° 19.4 108
S25 160 48 39 23 25 13 20 1.28 40Cr Quench HRC36-44° 55.8 310
S30 142 46 49 22 23.5 14 25 1.3 40Cr Quench HRC36-44° 91.8 510
Z16 100 40 35 18 20 12 17 0.4 40Cr Quench HRC36-44° 32.4 180
Z20 125 50 46 24 26 15 20 0.67 40Cr Quench HRC36-44° 59.4 330
Z20D 125 52 60 24 26 16 26 1.15 40Cr Quench HRC36-44° 82.8 460
Z25 160 58 55 28 30 18 25 2.25 40Cr Quench HRC36-44° 82.8 460
Z25D 160 66 64 29 31 22 28 2.6 40Cr Quench HRC36-44° 120.6 670
Z30 142 64 50 29 30.5 18 25 1.8 40Cr Quench HRC36-44° 111.6 620

How to choose a roller chain for a conveyor

When choosing a roller chain for your conveyor, the easiest way is to refer to the horsepower and RPM charts. The horsepower and rpm of the small drive sprocket will determine the size and number of teeth of the chain. Conveyor chains are available in a variety of options, including moving products horizontally, vertically, or around a bend radius. When choosing a conveyor chain, consider the purpose of the chain. For example, if you’re delivering products to customers’ doorsteps, you might choose chains that can move products up and down a hallway or warehouse.

Double pitch

Double pitch roller chains are a popular way to drive agricultural equipment. It has twice the pitch of a standard roller chain and is ideal for light-duty drives. Extended pitch increases performance at lower speeds, but requires fewer components per foot than standard single-pitch chains. Compared to single-pitch roller chains, double-pitch chainplates are longer and are suitable for lighter loads. Read on to learn more about double pitch chains and how they can improve your operation.
The most common type of conveyor chain is double pitch. It is used in the auto parts industry, as well as in the precision machinery industry. It is made from the same components as the standard drive roller chain, except it has longer side plates. Double pitch chains are often used on slow-moving conveyors to reduce the stress placed on them. Industries that commonly use double pitch conveyor chains include airport equipment manufacturers, lumber mills, and fruit packing plants.
RS series roller chains are manufactured from high-quality stainless steel. It has excellent chemical and abrasion resistance and is available in a variety of cord lengths. RS sprockets have over 30 teeth. They contain all the necessary connection links for easy installation. PEER Chain offers double pitch roller chain attachments including pre-stretched chains, sprockets, and other attachments.
Double pitch roller chains have several advantages over standard chains. Double pitch chains have double the pitch, making them ideal for conveying applications such as conveyors. In addition to that, it also provides ANSI-compliant styles. These chains also have free connection links. When shopping for a double pitch roller chain, be sure to choose the one that fits your requirements and budget. They will last longer and save you money in the long run.
Double pitch roller chains to ANSI standards feature oversized rollers. These chains are best suited for applications where the product is mounted on top of the chain. They are ideal for agricultural applications where cotton is on top of the drum. Also, this type of chain is used in light-duty conveyors and agricultural applications. You can find double pitch roller chains in a variety of sizes and styles. And, as long as you know what you want, you’ll be happy with the results.
chain

Self-lubricating

Self-lubricating roller chains eliminate the need for manual relubrication, providing long-lasting operation and reducing maintenance costs. These chains are particularly popular in industries such as the food and beverage industry, textiles, printing, and sawmills. They can also replace standard roller chain drives and conveyor chains. Manufactured to the specific standard ISO R606, these chains are ideal replacements for conventional chains. PC chains are particularly beneficial for food and beverage production and packaging applications due to their anti-corrosion properties.
Self-lubricating roller chains meet ISO, ASME/ANSI, and DIN standards. They are interchangeable with standard chains of the same size and shape and can be used in a variety of industrial applications. Self-lubricating chains have special oil-impregnated sleeves to reduce maintenance time. These chains are also suitable for applications where cleanliness is an issue.
Self-lubricating roller chains are manufactured with unique RS attachments. Rather than a traditional roller chain with an external lubricating ring, this type of chain retains the lubricant within its bushings. During operation, the application generates heat, heating the lubricant, which flows out of the pin and bushing area. Therefore, CZPT roller chains are ideal for certain food conveying applications.
In addition to self-lubricating roller chains, carbon steel, stainless steel or nickel-plated steel are also available. Self-lubricating roller chains are available in different sizes depending on the application, including 0.375″ wide profile straight-chain, extended pin chain, and four-link. In addition, these chains are also available in ANSI and BS chain specifications.

Accumulation

Whether you need to move large or small loads, accumulating roller chains are a viable solution. This chain conveyor is designed with low back pressure to transport large and bulky items with minimal noise. Free-running rollers within the chain help create a smooth build-up surface. These chains are available in a variety of options, including accumulating rollers of different pitches.
The accumulation and release roller chain 14 includes an upper part 15 and a lower part 16. The upper part 15 rests in the upper subspace 28, while the lower part 16 rests on the top side 20 of the profile. As the upper belt 15 rolls around the accumulation roller chain 14, it aligns with the lower chain 16 to form a continuous receiving space. This arrangement allows the accumulation roller chain 14 to rest on the top surface of the support profile 11.
A cumulative roller chain consists of many individual parts. Each section of the chain has an elongated cylindrical shape and is connected to each other by hinged joints. Each chain section also has an accumulation and release roller associated therewith. Each roller protrudes from the upper side 20 and the lower side 21 of the chain portion. The accumulation rollers are movable about an axis 22 extending transversely to the longitudinal axis of the chain.
A feature of the stacking and releasing roller chain is its simplicity. The conveyor has a profiled section that is permanently divided into two cross-sectional spaces. The bottom space is closed from all sides. The upper space accommodates the conveyor line. The contoured portion includes an opening that guides the bottom strap. A shunt can also be inserted between the two sections. The accumulating roller chain system is a convenient and versatile way to move bulky items.
There are many different types of accumulating roller chains. Some chains have offset rollers for optimal load distribution. Others have protection to prevent machine wear. Some run without lubricant, which is a safety advantage. In addition to protection, cumulative chains can also provide protection. The side bow version of the accumulation and release roller chain with offset accumulation and release rollers is designed for conveyor systems with very small bend radii.
chain

Without bushing

Bushless roller chains are the most common type of industrial chain. They are simple in design and require only regular maintenance. Regular maintenance includes lubricating, assessing wear, and replacing worn sprockets. For more information, please read the following information:
The outer chainplates and the inner chain plates are alternately arranged in pairs. The connecting pin extends through the hole in the inner link plate. The rollers thus positioned can be rotated on the connecting pins. Oil provided between the outer circumferential surfaces of each connecting pin serves to lubricate the chain. This system reduces noise and wears caused by collisions between inner chain plates and sprockets.
Compared to traditional roller chains, bushings roller chains have rollers around the bushing. These rollers are in rolling contact with the sprocket teeth, providing low friction and excellent wear resistance. To ensure smooth operation, bushings roller chains must be greased to prevent rust and keep the chain properly tensioned. Lubricated chains run smoother and last longer.
In a bushingless chain, the inner links are shaped like half bushings and ride on the rollers. The pins go through the outer plate and connect the inner links to the rollers. The outer plates overlap the inner links and open the pins. This system is also known as a heterochain. This type of chain is more common than traditional roller chains. If you are not sure which type of bushingless roller chain to choose, you may need to purchase an additional pair of inner chainplates.
Linerless roller chains may also include chain guides. In a bushingless roller chain, the outer and inner link plates conform to the surfaces of the guide rails. Thus, the large area of contact between the chain and the guide rail is eliminated, the friction loss is reduced, and the power transmission efficiency is improved. These properties make bushless roller chains more efficient and durable than traditional roller chains. It’s also less noisy. If you are looking for a chain with a lower noise level, a bushingless roller chain may be the right choice for you.

China China Manufacturer of Standard Iron Drop Forged Conveyor Roller Drive Chain with Dog Caterpillar for Industrial Transmission Machinery X348 X458 X678     a2050 roller chainChina China Manufacturer of Standard Iron Drop Forged Conveyor Roller Drive Chain with Dog Caterpillar for Industrial Transmission Machinery X348 X458 X678     a2050 roller chain
editor by czh 2023-01-04

China Custom China Manufacturer Industrial Agricultural Machinery Stainless Steel Double Pitch Conveyor Transmission Attachment Roller Chain with Great quality

ProductDescription

ProductDescription

ProductParameters

TypeANSIchainNo.DIN/ISOchainNo.Application
Normal GB,ISO,ANSI,DIN
StandardAandstandardBprecisionrollerchain,conveyorchain
specialchainwithaccessories,weldingchain,leafcZheJiang dsprocket
40,50,60,80,a hundred,a hundred and twenty,140,a hundred and sixty,180,two hundred,240
C40,C50,C60,C80,C100,C120,C140,C160
08A,10A,12A,16A,20A,24A,28A,32A,36A,40A,48A
C08A,C10A,C12A,C16A,C20A,C24A,C28A,C32A
Foodprocessing,pharmaceuticalandchemicalindustries,electronics,machinery
householdappliances,automotivemanufacturing,metallurgy,sewagetreatment
Series Aseries,Bseries

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FAQ
      

1.AreyoumanufacturerortradeCompany?
Wearea factoryfoundedin1997withtradeteamforinternationalservice.

two.Whattermsofpaymentyouusuallyuse?
T/T30%depositand70%againstdocument,WesternUnion,L/Catsight

3.Whatisyourleadtimeforyourgoods?
Normally35daysafterconfirmedorder.30dayscouldbeavailableinlowseasonforsomeitems(duringMaytoJuly),and45daysduringnewyearandhotseason( JantoMarch).

4.Samples
Forcustomerswhoneedsampleconfirmationbeforeordering,pleasebearinmindthatthefollowingpolicywillbeadopted:
one)AllsamplesarefreeofchargewiththemaximumvaluenotexceedingUSD100.
two)Thecouriercostforthefirst-timesamplesendingwillbechargedforbytheconsignee.Wewillsendthesampleswithfreighttobecollected.SopleaseinformyouraccountwithFedEx,UPS,DHLorTNTsothatwecanproceedpromptly.
3)Thefirst-timecouriercostwillbetotallydeductedfromthecontractvalueofthetrialcooperation.

Roller Chain Essentials

Prior to choosing the proper roller chain for your device, it is needed to discover some essentials. Find out about sprockets, tensile energy, pitch, and width. Go through this post to find out a lot more. It will assist you make an informed determination. Getting the appropriate solution is vital, but it is not always as basic as choosing a brand name title. You need to decide on a business that supports its products and supplies excellent provider.
chain

Roller sprocket

If you are preparing to purchase roller sprockets for your software, you need to 1st seem at the various types obtainable. Sprockets obtainable for single-strand roller chains are manufactured by Boston Steel – Type B sprockets are drilled to dimension. They are available in 1/4, 3/8, 1/2, 5/8, 3/4 and 1″ pitch measurements.
The diameter of the sprocket is important when selecting the proper sprocket for your software. Employing a caliper to evaluate the diameter of a toothless plate is a excellent way to determine the precise size of the sprocket. A caliper is the diameter of a plate with no tooth. On Sort B and C sprockets, the hub diameter steps the thickness of the hub.
One more type of sprocket is the metal split sprocket, which is break up in diameter. This type is easy to install and remove, and is held jointly by bolts in the hub. Generally, break up sprockets have chain pitches ranging from 40 to 240 and bores ranging from 3/4″ to 6″. The split sprockets are created with a single pointing toward the ceiling and the other two parallel to the floor.
When shopping for sprockets, it is important to keep in mind that they are designed especially for a specific chain. All chains are produced to distinct standards. In the United States, the most frequent normal is ANSI. The chain pitch is the distance among the centre of every pin and the heart of the subsequent pin. In the US, the regular is constantly calculated in eight-inch intervals.
In addition to sprocket size, sprocket pitch and the surface region also influence chain lifestyle. In contrast to belt sprockets, which are produced of solid metal, the enamel on roller sprockets are stamped from metal sheet or pressed from powdered metal. The more challenging the teeth, the more time the chain will final.

Roller chain pitch

The pitch of a roller chain is the distance in between the sprocket and the pin. The smaller the thread pitch, the smaller sized the bushing wear. Typically speaking, the smaller sized the pitch, the longer the life of the chain. For ideal performance and longest life, makers recommend a minimum chain pitch of 2% to 3%. Chain pitch is important to guarantee suitable overall performance, and the maker endorses that you substitute the chain when it reaches 2% to 3% of normal.
To establish the correct chain pitch for a specific chain, initial figure out the sprocket dimensions and pitch. Pitch is the length in between pin centers, calculated in 1/8 inch increments. The pin diameter of the chain is also critical. If you happen to be not positive about the pin diameter of your chain, measure a number of backlinks to get a very good common reading. Alternatively, use a caliper to evaluate the within diameter of the sprocket and depend the number of enamel.
When sizing a sprocket, measure the chain amongst the gears with a caliper and compare it to the measurements on the chain size chart. Make certain you have checked all the specs and checked the appropriate chain pitch. Then, decide on the appropriate chain pitch for your demands. This is a essential action in picking the proper chain. So get the proper pitch for your roller chain. Correct pitch assists guarantee greatest efficiency and safety.
To recognize a specific kind of roller chain, evaluate its tensile power. This represents the amount of load the chain can stand up to ahead of breaking. Another important parameter to think about is fatigue toughness. Chains with higher exhaustion toughness are far more resistant to rust and use than chains with reduced tiredness strength. The quantities on the proper in the normal numbering signify typical or light duty chains, even though the numbers on the still left depict the pitch of large-obligation chains.
Double pitch roller chains are a variant of one pitch chains. They are created according to ISO 606 and meet up with the same expectations as one pitch chains. They are primarily employed in apps with decrease demands for pace and energy transmission. The plates of double pitch roller chains are also more time than solitary pitch chains. The double pitch drive series is also used for elevator and long conveyor drives. There are 3 primary sorts of roller chains: solitary-pitch chains, double-pitch carriers, and outsized rollers.

Roller chain width

When getting a roller chain, a single of the initial choices you should make is its width. To make this determination, you need to measure the total width of the chain, the diameter, and the width of every roller. You have to also know the height and thickness of the board. After taking these measurements, you can start off shopping for the perfect roller chain. But prior to you buy a new chain, it is critical to know what to assume from the chain alone.
There are several various varieties of roller chains. These chains are available for ANSI and metric measurements. They arrive in solitary-stranded and double-stranded variants. They are normally utilized for energy transmission. Other kinds contain agricultural, automotive, conveyor, multi-strand, and four-strand chains. These charts also consist of a chart so you can effortlessly see the exact measurement you need. Detailed under are some of the rewards of buying a roller chain.
Roller diameter and pin diameter are crucial variables in deciding on the appropriate chain width. The width of the chain is the closest binary fraction of 5/8 of an inch. It should be at the very least half the thickness of the sprocket, and the plate thickness is a single-eighth the width of the chain. Chubby chains are indicated with the suffix H. The pitch and width of the chain are identified by the working load and device speed.
The outer back links of the roller chain are known as pin hyperlinks. These pins are inserted into the bushings of the adjacent roller links. They are held in area by cotter pins. Pin backlinks are normally pressed into the pins of large-duty chains. These pins are utilised to keep the rollers in location. Nonetheless, these pin chains can reduce the power rating of roller chains by up to 20%.
The ANSI 29.1 Metal Chain Specification specifies a least pitch in inches and supreme toughness of 12,five hundred x pitch in inches. At the identical time, the O-ring chain greatly lowers dress in owing to its lubricating influence. O-ring and X-ring chains incorporate a lubricant injected by vacuum when riveting the chain together. Transmission chains are analyzed and governed by standards bodies such as ANSI. In 2011, the American Culture of Mechanical Engineers designed a normal for precision electrical power transmission chains.
chain

Roller chain tensile energy

A single of the most essential indicators of roller chain strength is tensile toughness. This measurement refers to the quantity of load the chain can endure before breaking. Yet another measure, referred to as fatigue energy, refers to the highest load a chain can endure ahead of it breaks. The toughness of a roller chain relies upon on its size, the high quality of the metal used in its development, and the warmth therapy. There are also distinctions in the kinds of shot peening used to take care of steel, pitch holes, and hyperlink plates.
When deciding on a roller chain, the workload is essential. This is the greatest load the chain can endure before tiredness failure occurs. This measurement is essential due to the fact it aids establish the type of load used to the chain. When determining which roller chain to get, be positive to contemplate the mechanical kind and sought after power. Then, make certain it satisfies strength and load-carrying ability needs.
The greatest tensile toughness of a roller chain is based on the manufacturer’s advised greatest tensile strength. Nonetheless, the genuine tensile energy may be increased or reduce than this value. The functioning load restrict of a roller chain can also be calculated by multiplying the chain diameter by the grade. The functioning load limit of a chain is the highest rigidity it can face up to prior to breaking. This worth is generally expressed in points.
The greatest tensile energy of roller chains differs by chain variety. The solitary-strand hefty chain has thick side plates for increased shock loads. Single strand large-duty roller chains, also identified as “bushing” roller chains, are also obtainable. Double-stranded hefty chains are structurally related, but they have two layers of steel connected by pins that are virtually 2 times as sturdy as common roller chains.
The tensile power of a one-strand roller chain is roughly 500 tons. In comparison, a single-chain blockchain has a tensile energy of 900. The tensile power of the two is equivalent, and it is not advised to select one or the other. Although metal and titanium chains are considered the strongest materials for roller chains, these resources are not magnetic.

China Custom China Manufacturer Industrial Agricultural Machinery Stainless Steel Double Pitch Conveyor Transmission Attachment Roller Chain     with Great quality

China Professional Transmission Belt Parts Industrial 80hpf5 ISO DIN ANSI Driving Engineering and Construction Machinery Hollow Pin Conveyor Chains with Great quality

Product Description

Chain No. Pitch

P
mm

Bush diameter
d1max
mm
Width between inner plates
b1min
mm
Pin diameter Pin size Inner plate depth
h2max
mm
Plate thickness
t/Tmax
mm
Tensile power
Qmin
kN/lbf
Average tensile toughness
Q0
kN
Weight per meter
    q       kg/m
d2max
mm
d3min
mm
Lmax
mm
Lcmax
mm
80HPF5 25.400 fifteen.88 15.eighty eleven.40 8.05 31. 32.50 24.00 3.twenty five/2.42 34./7647 37.00 2.28

HOLLOW PIN CONVEYOR CHAIN

Hollow pin conveyor chains are 1 of the most frequent roller chain kinds utilized in the entire world. The hollow-pin design creates a chain that is extremely flexible! Hollow pin conveyor chains are found in materials elevators, ovens, car production, packaging, and numerous far more applications.

Generally hollow pin conveyor chains have straight facet-plates like the example connecting link previously mentioned. This is since the flat surface area permits for a lot more materials to be conveyed at after than a curved or “puppy-bone” type facet-plate. We inventory a total line of hollow pin conveyor chains ranging from ANSI and ISO Metric dimensions as properly as stainless and carbon metal supplies. We also stock the “more than-sized roller” fashion hollow pin conveyor chains.
Please note that we also custom made manufacture hollow pin conveyor chains, so if you don’t see the certain size or design you require make sure you speak to us and we will get it quoted.

ANSI HOLLOW PIN CONVEYOR CHAIN

The under charts demonstrate out normal in-inventory hollow pin conveyor chain sizes. For added information or to get a quote please contact us and we will be content to help you!

Notice: C2042HP, C2052HP, C2062HP, and C2082HP chains have outsized rollers.

ANSI STAINLESS Metal HOLLOW PIN CONVEYOR CHAIN

These stainless steel hollow pin roller chains are produced in accordance with ANSI B29.1 requirements and are produced utilizing large-high quality 304-quality stainless steel. These chains are utilised in clean-down, foodstuff-quality, high-temperature, and very corrosive purposes. We can also source 316-grade stainless steel hollow pin chains on ask for.

Observe: C2042SSHP, C2052SSHP, C2062SSHP, and C2082SSHP chains have oversized rollers.

METRIC HOLLOW PIN CONVEYOR CHAIN

Be aware: element figures that start with “SS” are stainless steel conveyor chains.
METRIC Outsized-ROLLER HOLLOW PIN CHAIN
Note: part quantities that start with “SS” are stainless steel conveyor chains.
MC HOLLOW PIN CONVEYOR CHAIN
MC Sort Hollow Pin chains are created in accordance to ISO and DIN dimensional specs. These chains are made sort substantial-energy metal and employ a hollow pin layout that helps make them functional and efficient in a lot of conveying alternatives. Much more Exclusively, MC chains are generally utilised for pan conveyors employed for cement clinker transport. For more information or to get a estimate please make contact with us and we will be content to assist you!

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What is a roller chain?

What is a roller chain? A roller chain is a transmission technique that transmits electricity from one particular shaft to another. Interior lubricant aids chains previous more time and are interchangeable. Chains are generally produced of carbon or alloy steel. Stainless steel is often used in food processing machinery or in environments the place lubrication is problematic. Brass and nylon are also occasionally utilized. If you need to have to slow down the equipment, nylon chains can be employed.

Roller chains are utilized to transmit electricity from one particular shaft to one more

Generally speaking, the life of a roller chain is minimal by three major variables: use, corrosion, and fatigue. These can be minimized by subsequent some straightforward suggestions. For the best possible overall performance, the roller chain need to be lubricated. Appropriate lubrication reduces friction and extends merchandise existence. Bear in mind that corrosion and wind resistance can adversely influence lubrication, so protect the merchandise properly.
A chain is a mechanical unit utilised to transmit power from a single shaft to one more. The chain is made up of a sequence of metal plates known as bushings. Bushings are connected to the roller chain by pins or bushings. The block and bushing are held collectively by pins or bushings C riveted to the outer link D. The chain is also attached to the sprocket and bucket by pins or hooks. Chain pitch is calculated in between hinge facilities, normally denoted p.
There are three varieties of chains: solitary-strand regular collection, multi-strand common sequence, and silent chain. One strand chains are the most widespread type and cover a wide assortment of drive hundreds. Multi-strand chains give greater energy capacity with out escalating chain pitch or line speed. An inverted tooth chain is a variant of a solitary-strand chain that gets rid of the sound induced by pitch-connected friction.
The inner and outer plates of the roller chain drive are created of steel. The rollers are positioned evenly between the chain backlinks and are mounted to the sprockets. In addition, the rollers can rotate freely in the bushing. The chain hyperlinks are arc-shaped and mesh with the sprocket enamel to transmit energy through the chain.
Chain drives are an additional common way of transmitting mechanical electrical power. These are the easiest kinds of energy transmission and are used on conveyor belts and other lower-speed apps. The chain wraps close to the sprocket and passes by means of the sprocket whose teeth mesh with the backlinks. This system transfers mechanical electricity from one particular shaft to yet another, escalating speed.

They are interchangeable

There are a lot of distinct types of roller chains, but most are made of steel. Although they have their personal rewards and features, they are typically interchangeable. You can acquire various kinds of roller chains from domestic and international producers, and you can pick the 1 that greatest fits your wants. Bearing Companies can aid you decide on the correct bearing for your application demands and funds. Listed here are some crucial items to take into account just before acquiring a roller chain. Listed here are some suggestions to make it simpler for you to purchase the right sort of chain.
When picking the right roller chain, be confident to check with the accessible size charts. Relies upon on how much chain you need to have to move the load you need to go. Don’t forget that roller chains can be produced to fit a variety of equipment and should satisfy your particular requirements. Also, the chain must be lengthy enough for the device you are employing. Make positive to acquire a chain created of substantial-top quality materials.
Double pitch roller chains have a flat best area and are utilised in several various conveying apps. Double-pitch load-carrying roller chains, also recognized as oversized roller double-pitch chains, have rollers that lengthen past the sidebars to have items. Double pitch push sequence roller chains are used in elevators, extended conveyor drives, agricultural machinery, and business sprinkler techniques.
The tensile toughness of a roller chain is a essential aspect to think about just before buying a chain. The tensile power of a chain is a perform of the optimum power the chain can face up to ahead of breaking. The a few different sorts of tensile energy depict the force a chain can withstand without having breaking. Every chain also has different strengths that can figure out the kind of chain you need to have.
The outer and internal links of the roller chain are designed for bearings. This makes it possible for the chain to be paired or unpaired with its inner links. The outer link has a pin, and the internal and outer pins are push-match into the connecting plate. These back links are typically manufactured of metal and have a tensile power of about 20 times their bodyweight. The exhaustion toughness of two-pitch offset hyperlinks is the exact same as that of the foundation chain.

They decrease wear with interior lubricants

In a roller chain, the pins and bushings rotate inside of the chain with out lubricant on the outside. They are in make contact with with the tooth of the sprocket and can very easily wear out if not lubricated. The plates that link the back links and pivot about the pins can also rub against each other and lead to use. This is in which lubricants arrive in handy. Without lubricant, the bare steel of the plate and bushing would rub in opposition to each other.
The lubricant should have the suitable viscosity to penetrate vital inner surfaces and kind an efficient oil film. Advised viscosities are outlined in Desk 1. Lubricants need to be cleanse and non-corrosive. For roller chains, a very good quality non-thoroughly clean petroleum foundation oil is sufficient. While defoamers are not essential, other additives this kind of as antioxidants and excessive force inhibitors may possibly be valuable. However, impure oils should be averted owing to the chance of damage.
The form of the spray head ten overlaps with a standard drive chain 12. The push chain contains a plurality of rollers 24 and roller link plates 26. Every roller consists of a roller pin 29 and is linked to a pair of pin url plates 28. Most push chains have critical put on factors on the sides of the roller pins 29. The shape of the spray head ten prevents overspray on to the central portion of the roller.
In addition to protecting against use, these chains have exclusive specifications. Maker CZPT requires uncooked substance suppliers to certify that their merchandise satisfy requirements set by the American Culture of Mechanical Engineers (ASME). CZPTs do not take uncertified raw materials. For basic safety, the equipment must be turned off just before trying to evaluate the chain. After the method is shut down, the measurement approach should be accomplished in accordance with protection procedures.
Basic spray oil has lubricating properties, but is not as good as other kinds of chain lubricants. These are usually utilised for rust safety and incorporate antioxidant chemical substances. Normally, they are inexpensive and commonly offered in retail stores. Nonetheless, they have the drawback of being really penetrating and hard to implement evenly. Oil are not able to remain on the chain as it spins, which can accelerate use and corrosion.

They can be employed to speed up or sluggish down devices

Typically, roller chains are chains used to move mechanical technique factors. As opposed to belts, roller chains can be utilized to speed up or sluggish down a equipment. The main variation in between belts and roller chains is the lubrication approach. Belts use lubrication to aid them shift at a continual speed, but need to not exceed the crucial speed of the roller chain. This crucial velocity is not simple to decide and lubrication is crucial to its existence.
A roller chain is a chain consisting of a steel bushing that retains the inner plate A and pins C together. Pin C is riveted to outer website link D, whilst roller R surrounds every single bushing B. The tooth of the sprocket are supported on the rollers. They spin freely on pins and bushings, minimizing friction.
The chains can be solitary-stranded, double-stranded, or multi-stranded. The rated electrical power ability of the single strand chain can satisfy various generate load demands. Multi-strand chains give higher electrical power capacity with no escalating chain pitch or line pace. The silent chain, also identified as the inverted tooth chain, consists of a series of toothed chainplates. The pins of the chain are pressed into the extensive finishes of the sidebars and outer links.
Even though roller chains are a frequent mechanical element, they can fail underneath certain conditions. The most frequent lead to of excessive use is incorrect to load sizing. Every single producer sets a highest workload for its merchandise. A chain that is way too small for the load carried will not run easily and may possibly trigger premature failure. Chains can also fail thanks to rust or inappropriate maintenance.
There are several approaches to pick the correct dimensions roller chain. The least difficult way to select the right one particular is to use a horsepower chart to decide the pace of the motor. RPM will establish the dimensions of the chain and the number of enamel on the travel sprocket. Conveyor chains provide a assortment of possibilities to shift products horizontally or vertically, even all around bend radii.

China Professional Transmission Belt Parts Industrial 80hpf5 ISO DIN ANSI Driving Engineering and Construction Machinery Hollow Pin Conveyor Chains     with Great quality