Product Description
Product Description
Specification
|
Product Name |
Wholesale Price Conveyor Chain 12b-2 Roller Chains with Sprocket For Machinery |
|
Type |
Roller Chain |
|
MOQ |
1meter |
|
Brand |
CHINAMFG |
|
OEM |
YES,We also can produce special chain according to your requirements,also produce matched sprocket/wheel. |
|
Package |
According to customer’s requirements |
|
Weight |
0.56kg/Meter |
|
Delivery time |
7 days |
other models
| Chain No. | P | h2 | H | $ | T |
| 08AF29 | 12.700 | 10^)0 | 15.6 | – | 1.50 |
| O8BF9O | 12.700 | 10^0 | 17.0 | 0.3 | 1.60 |
| 0M-1STCF15 | 12.700 | 1571 | 17.0 | 1.60 | |
| 10AF2 | 15.875 | 13.00 | 17.0 | 0.3 | 2.(0 |
| 10AF15 | 15.875 | 15.09 | 17.0 | – | 2.03 |
| 10AF23 | 15.875 | 13.00 | 2(18 | 0.3 | 2.03 |
| 10AF48 | 15«5 | 1100 | 16.9 | « | 2.03 |
| 10BF50 | 15B75 | 13.70 | 17.0 | 0.3 | 1.70 |
| 10AF5« | 15^75 | 1SX)9 | 17.0 | . | 2.03 |
| P | h2 | h | 1 | S | a | |
| Chain No. | ||||||
| 08BF25 | 12.7XJ | 10.6 | 15.6 | 1.60 | 30, | |
| 08BF29 | 12. TO | 1&6 | 14.5 | 1.60 | as | 30* |
| 08BF30 | 12 | 1G6 | 14.5 | l.g | Q3 | 30* |
| 08BF35 | 12. W | ia6 | 21.5 | 1.60 | 0.6 | 30* |
| 08BF67 | 12.TO | ia6 | 16.1 | 1.60 | as | 30* |
| 0fflF195 | 12.70 | 10.6 | 45 | 1.60 | 0.4 | 30, |
| 08AF10 | 12.70 | 10.6 | L50 | – | 30* | |
| 12B-1STCF1 | 19.05 | 15.0 | 19.0 | 1.85 | – | 30, |
| 12AF33 | 19.05 | 15.6 | 19.7 | 2.42 | 0£ | 18* |
| P | hl | h2 | h | A | Q | |
| Chain No. | ||||||
| 08BF21 | 12.7 | 10 | 1Q6 | 15.0 | 10 | 0 |
Company Profile
HangZhou Terry Machinery Co.Ltd is a leading supplier of bearings, Linear motion system for CNC , Ball transfer
Unit and transmission component .the growing industrial and Favorable policy of HangZhou benefit the developm
ent of Terry Machinery .Our products are utilized in industrial, motorcycle, vehicle and Automation applications.
Now we are exporting to 46 countries. including USA, GBR , Germany , Spain, Poland ,Turkey ect .The Goal o
f Terry Machinery to provide out customers with widest range of products at competitive prices, backed with the
best Service.OUR ADVANTAGE Products Our major products & Supplied:Meet all the international standards
and ISO9001 -TS1694 Certificate Big volume in Stock, No MOQ required Personnel Our salespersons are well
trained to accommodate your requests and speak English for your conveniences.Our technicians and engineers
Experience in the Industry area exceeds 23 years Service &Quality control ,We supply detailed drawings and
offer when ever necessary,We help all customers promote and improve their sales.We inspect every piece of
products by ourselves before delivery.
Application
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Customer Praise
FAQ
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| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
| Hardness: | Hardened Tooth Surface |
| Samples: |
US$ 5.84/Piece
1 Piece(Min.Order) | Order Sample |
|---|
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Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Are there any environmental considerations when using roller chains?
Yes, there are several environmental considerations to keep in mind when using roller chains. Here’s a detailed answer to the question:
1. Lubricants: The choice of lubricant for roller chains can have an environmental impact. It’s important to select lubricants that are environmentally friendly and comply with any relevant regulations. Biodegradable lubricants or those with low toxicity are often preferred to minimize environmental harm in case of leaks or spills.
2. Contamination: Roller chains can be susceptible to contamination from dust, dirt, or other particles present in the operating environment. Contaminants can accelerate wear and reduce the lifespan of the chain. Implementing proper sealing measures, such as using protective covers or enclosures, can help prevent contamination and maintain chain performance.
3. Noise and Vibration: Roller chains can generate noise and vibration during operation, which may have environmental implications, especially in noise-sensitive areas. Employing noise reduction measures, such as using noise-dampening materials or implementing sound barriers, can help mitigate the impact of chain noise on the surrounding environment.
4. Corrosion Protection: In corrosive environments, protecting the roller chain from corrosion is crucial. Corrosion not only affects the performance and lifespan of the chain but can also lead to the release of harmful substances into the environment. Using corrosion-resistant materials or applying appropriate coatings can help minimize environmental risks.
5. Energy Efficiency: Roller chains should be properly tensioned and maintained to ensure efficient power transmission. By optimizing the performance of the chain, energy consumption can be minimized, resulting in reduced environmental impact.
6. Recycling and Disposal: When roller chains reach the end of their lifespan, proper disposal or recycling should be considered. Some components of the chain, such as metal links, can be recycled to minimize waste and conserve resources. Local regulations and recycling facilities should be consulted for guidance on the proper disposal or recycling methods.
It’s important to assess the specific environmental requirements and regulations in the operating environment and choose roller chain solutions that align with sustainable practices and minimize any negative environmental impacts.
How do roller chains handle reverse motion?
Roller chains are capable of handling reverse motion in applications where the direction of movement needs to be reversed. Here’s a detailed answer to the question:
1. Bi-Directional Operation: Roller chains are designed to operate in both forward and reverse directions. The chain links and rollers are constructed to engage with the sprockets in either direction, allowing the chain to smoothly transfer power and motion.
2. Engagement with Sprockets: When the roller chain is in reverse motion, the rollers on the chain engage with the sprocket teeth in the opposite direction compared to forward motion. The engagement between the chain and the sprockets ensures a secure and reliable power transmission, allowing the chain to efficiently transfer motion in reverse.
3. Lubrication and Maintenance: Proper lubrication is essential for the smooth operation of roller chains, including during reverse motion. Adequate lubrication reduces friction and wear, ensuring the chain’s longevity and performance. Regular maintenance, including lubrication and inspection, helps identify any issues that may affect the chain’s ability to handle reverse motion and allows for timely corrective actions.
4. Proper Tensioning: Maintaining proper tension in the roller chain is crucial for its performance in both forward and reverse motion. Adequate tension ensures the chain remains engaged with the sprockets and prevents slippage or disengagement during reverse operation. Proper tensioning can be achieved through tensioning devices or adjustable mounting arrangements.
5. Load Capacity: Roller chains are designed to handle various loads, including reverse motion. However, it’s important to consider the specific application requirements and select a roller chain with the appropriate load capacity and strength to withstand the forces experienced during reverse operation.
6. Alignment and Installation: Proper alignment of the roller chain and the sprockets is essential for reliable performance in both forward and reverse motion. Ensuring correct installation, including proper alignment and tensioning, helps maintain the chain’s engagement with the sprockets and ensures smooth operation in reverse.
It’s worth noting that the specific application requirements, such as speed, load, environmental conditions, and the type of roller chain, should be considered when determining the suitability of roller chains for reverse motion. Consulting the manufacturer’s guidelines and recommendations is important to ensure proper selection, installation, and maintenance of roller chains in applications involving reverse operation.
How do you properly lubricate a roller chain?
Proper lubrication is crucial for the performance and longevity of a roller chain. Here’s a detailed answer to the question:
1. Clean the Chain: Before lubricating the roller chain, ensure that it is clean and free from dirt, debris, and old lubricant. Use a suitable cleaning agent or solvent to remove any contaminants.
2. Select the Right Lubricant: Choose a high-quality lubricant specifically designed for roller chains. Consider factors such as the operating conditions, load capacity, speed, and temperature range when selecting the lubricant. Consult the manufacturer’s recommendations for the appropriate lubricant type and viscosity.
3. Apply the Lubricant: Apply the lubricant evenly to the entire length of the roller chain. You can use a lubrication system, brush, or spray applicator for effective coverage. Ensure that the lubricant penetrates between the rollers and bushings, as well as the pins and inner plates.
4. Remove Excess Lubricant: After applying the lubricant, remove any excess oil or grease from the chain. Excessive lubrication can attract dirt and debris, leading to accelerated wear and chain failure. Wipe off any excess lubricant using a clean cloth.
5. Reapply Lubricant Regularly: Roller chains require regular lubrication to maintain optimal performance. The frequency of lubrication depends on the operating conditions and the manufacturer’s recommendations. In general, lubrication should be done at regular intervals or when the chain shows signs of dryness or wear.
6. Monitor and Inspect: Regularly monitor the condition of the lubricated roller chain. Look for any signs of wear, rust, or inadequate lubrication. If necessary, reapply the lubricant or adjust the lubrication frequency based on the chain’s performance and operating conditions.
Proper lubrication helps reduce friction, wear, and heat generation, ensuring smooth operation and extending the life of the roller chain. Following the manufacturer’s recommendations and best practices for lubrication will help maintain the chain’s performance and prevent premature failure.
editor by CX 2024-01-08
China Standard Gearbox Transmission Belt Parts Attachment Products 15 a Series Short Pitch Precision Simplex Roller Chains and Bush Chains for Agriculture
Product Description
A Series Short pitch Precision Simplex Roller Chains & Bush Chains
| ISO/ANSI/ DIN Chain No. |
China Chain No. |
Pitch P mm |
Roller diameter
d1max |
Width between inner plates b1min mm |
Pin diameter
d2max |
Pin length | Inner plate depth h2max mm |
Plate thickness
Tmax |
Tensile strength
Qmin |
Average tensile strength Q0 kN |
Weight per meter q kg/m |
|
| Lmax mm |
Lcmax mm |
|||||||||||
| 15 | *03C | 4.7625 | 2.48 | 2.38 | 1.62 | 6.10 | 6.90 | 4.30 | 0.60 | 1.80/409 | 2.0 | 0.08 |
*Bush chain:d1 in the table indicates the external diameter of the bush
ROLLER CHAIN
Roller chain or bush roller chain is the type of chain drive most commonly used for transmission of mechanical power on many kinds of domestic, industrial and agricultural machinery, including conveyors, wire- and tube-drawing machines, printing presses, cars, motorcycles, and bicycles. It consists of a series of short cylindrical rollers held together by side links. It is driven by a toothed wheel called a sprocket. It is a simple, reliable, and efficient means of power transmission.
CONSTRUCTION OF THE CHAIN
Two different sizes of roller chain, showing construction.
There are 2 types of links alternating in the bush roller chain. The first type is inner links, having 2 inner plates held together by 2 sleeves or bushings CHINAMFG which rotate 2 rollers. Inner links alternate with the second type, the outer links, consisting of 2 outer plates held together by pins passing through the bushings of the inner links. The “bushingless” roller chain is similar in operation though not in construction; instead of separate bushings or sleeves holding the inner plates together, the plate has a tube stamped into it protruding from the hole which serves the same purpose. This has the advantage of removing 1 step in assembly of the chain.
The roller chain design reduces friction compared to simpler designs, resulting in higher efficiency and less wear. The original power transmission chain varieties lacked rollers and bushings, with both the inner and outer plates held by pins which directly contacted the sprocket teeth; however this configuration exhibited extremely rapid wear of both the sprocket teeth, and the plates where they pivoted on the pins. This problem was partially solved by the development of bushed chains, with the pins holding the outer plates passing through bushings or sleeves connecting the inner plates. This distributed the wear over a greater area; however the teeth of the sprockets still wore more rapidly than is desirable, from the sliding friction against the bushings. The addition of rollers surrounding the bushing sleeves of the chain and provided rolling contact with the teeth of the sprockets resulting in excellent resistance to wear of both sprockets and chain as well. There is even very low friction, as long as the chain is sufficiently lubricated. Continuous, clean, lubrication of roller chains is of primary importance for efficient operation as well as correct tensioning.
LUBRICATION
Many driving chains (for example, in factory equipment, or driving a camshaft inside an internal combustion engine) operate in clean environments, and thus the wearing surfaces (that is, the pins and bushings) are safe from precipitation and airborne grit, many even in a sealed environment such as an oil bath. Some roller chains are designed to have o-rings built into the space between the outside link plate and the inside roller link plates. Chain manufacturers began to include this feature in 1971 after the application was invented by Joseph Montano while working for Whitney Chain of Hartford, Connecticut. O-rings were included as a way to improve lubrication to the links of power transmission chains, a service that is vitally important to extending their working life. These rubber fixtures form a barrier that holds factory applied lubricating grease inside the pin and bushing wear areas. Further, the rubber o-rings prevent dirt and other contaminants from entering inside the chain linkages, where such particles would otherwise cause significant wear.[citation needed]
There are also many chains that have to operate in dirty conditions, and for size or operational reasons cannot be sealed. Examples include chains on farm equipment, bicycles, and chain saws. These chains will necessarily have relatively high rates of wear, particularly when the operators are prepared to accept more friction, less efficiency, more noise and more frequent replacement as they neglect lubrication and adjustment.
Many oil-based lubricants attract dirt and other particles, eventually forming an CHINAMFG paste that will compound wear on chains. This problem can be circumvented by use of a “dry” PTFE spray, which forms a solid film after application and repels both particles and moisture.
VARIANTS DESIGN
Layout of a roller chain: 1. Outer plate, 2. Inner plate, 3. Pin, 4. Bushing, 5. Roller
If the chain is not being used for a high wear application (for instance if it is just transmitting motion from a hand-operated lever to a control shaft on a machine, or a sliding door on an oven), then 1 of the simpler types of chain may still be used. Conversely, where extra strength but the smooth drive of a smaller pitch is required, the chain may be “siamesed”; instead of just 2 rows of plates on the outer sides of the chain, there may be 3 (“duplex”), 4 (“triplex”), or more rows of plates running parallel, with bushings and rollers between each adjacent pair, and the same number of rows of teeth running in parallel on the sprockets to match. Timing chains on automotive engines, for example, typically have multiple rows of plates called strands.
Roller chain is made in several sizes, the most common American National Standards Institute (ANSI) standards being 40, 50, 60, and 80. The first digit(s) indicate the pitch of the chain in eighths of an inch, with the last digit being 0 for standard chain, 1 for lightweight chain, and 5 for bushed chain with no rollers. Thus, a chain with half-inch pitch would be a #40 while a #160 sprocket would have teeth spaced 2 inches apart, etc. Metric pitches are expressed in sixteenths of an inch; thus a metric #8 chain (08B-1) would be equivalent to an ANSI #40. Most roller chain is made from plain carbon or alloy steel, but stainless steel is used in food processing machinery or other places where lubrication is a problem, and nylon or brass are occasionally seen for the same reason.
Roller chain is ordinarily hooked up using a master link (also known as a connecting link), which typically has 1 pin held by a horseshoe clip rather than friction fit, allowing it to be inserted or removed with simple tools. Chain with a removable link or pin is also known as cottered chain, which allows the length of the chain to be adjusted. Half links (also known as offsets) are available and are used to increase the length of the chain by a single roller. Riveted roller chain has the master link (also known as a connecting link) “riveted” or mashed on the ends. These pins are made to be durable and are not removable.
USE
An example of 2 ‘ghost’ sprockets tensioning a triplex roller chain system
Roller chains are used in low- to mid-speed drives at around 600 to 800 feet per minute; however, at higher speeds, around 2,000 to 3,000 feet per minute, V-belts are normally used due to wear and noise issues.
A bicycle chain is a form of roller chain. Bicycle chains may have a master link, or may require a chain tool for removal and installation. A similar but larger and thus stronger chain is used on most motorcycles although it is sometimes replaced by either a toothed belt or a shaft drive, which offer lower noise level and fewer maintenance requirements.
The great majority of automobile engines use roller chains to drive the camshaft(s). Very high performance engines often use gear drive, and starting in the early 1960s toothed belts were used by some manufacturers.
Chains are also used in forklifts using hydraulic rams as a pulley to raise and lower the carriage; however, these chains are not considered roller chains, but are classified as lift or leaf chains.
Chainsaw cutting chains superficially resemble roller chains but are more closely related to leaf chains. They are driven by projecting drive links which also serve to locate the chain CHINAMFG the bar.
Sea Harrier FA.2 ZA195 front (cold) vector thrust nozzle – the nozzle is rotated by a chain drive from an air motor
A perhaps unusual use of a pair of motorcycle chains is in the Harrier Jump Jet, where a chain drive from an air motor is used to rotate the movable engine nozzles, allowing them to be pointed downwards for hovering flight, or to the rear for normal CHINAMFG flight, a system known as Thrust vectoring.
WEAR
The effect of wear on a roller chain is to increase the pitch (spacing of the links), causing the chain to grow longer. Note that this is due to wear at the pivoting pins and bushes, not from actual stretching of the metal (as does happen to some flexible steel components such as the hand-brake cable of a motor vehicle).
With modern chains it is unusual for a chain (other than that of a bicycle) to wear until it breaks, since a worn chain leads to the rapid onset of wear on the teeth of the sprockets, with ultimate failure being the loss of all the teeth on the sprocket. The sprockets (in particular the smaller of the two) suffer a grinding motion that puts a characteristic hook shape into the driven face of the teeth. (This effect is made worse by a chain improperly tensioned, but is unavoidable no matter what care is taken). The worn teeth (and chain) no longer provides smooth transmission of power and this may become evident from the noise, the vibration or (in car engines using a timing chain) the variation in ignition timing seen with a timing light. Both sprockets and chain should be replaced in these cases, since a new chain on worn sprockets will not last long. However, in less severe cases it may be possible to save the larger of the 2 sprockets, since it is always the smaller 1 that suffers the most wear. Only in very light-weight applications such as a bicycle, or in extreme cases of improper tension, will the chain normally jump off the sprockets.
The lengthening due to wear of a chain is calculated by the following formula:
M = the length of a number of links measured
S = the number of links measured
P = Pitch
In industry, it is usual to monitor the movement of the chain tensioner (whether manual or automatic) or the exact length of a drive chain (one rule of thumb is to replace a roller chain which has elongated 3% on an adjustable drive or 1.5% on a fixed-center drive). A simpler method, particularly suitable for the cycle or motorcycle user, is to attempt to pull the chain away from the larger of the 2 sprockets, whilst ensuring the chain is taut. Any significant movement (e.g. making it possible to see through a gap) probably indicates a chain worn up to and beyond the limit. Sprocket damage will result if the problem is ignored. Sprocket wear cancels this effect, and may mask chain wear.
CHAIN STRENGTH
The most common measure of roller chain’s strength is tensile strength. Tensile strength represents how much load a chain can withstand under a one-time load before breaking. Just as important as tensile strength is a chain’s fatigue strength. The critical factors in a chain’s fatigue strength is the quality of steel used to manufacture the chain, the heat treatment of the chain components, the quality of the pitch hole fabrication of the linkplates, and the type of shot plus the intensity of shot peen coverage on the linkplates. Other factors can include the thickness of the linkplates and the design (contour) of the linkplates. The rule of thumb for roller chain operating on a continuous drive is for the chain load to not exceed a mere 1/6 or 1/9 of the chain’s tensile strength, depending on the type of master links used (press-fit vs. slip-fit)[citation needed]. Roller chains operating on a continuous drive beyond these thresholds can and typically do fail prematurely via linkplate fatigue failure.
The standard minimum ultimate strength of the ANSI 29.1 steel chain is 12,500 x (pitch, in inches)2. X-ring and O-Ring chains greatly decrease wear by means of internal lubricants, increasing chain life. The internal lubrication is inserted by means of a vacuum when riveting the chain together.
CHAIN STHangZhouRDS
Standards organizations (such as ANSI and ISO) maintain standards for design, dimensions, and interchangeability of transmission chains. For example, the following Table shows data from ANSI standard B29.1-2011 (Precision Power Transmission Roller Chains, Attachments, and Sprockets) developed by the American Society of Mechanical Engineers (ASME). See the references[8][9][10] for additional information.
ASME/ANSI B29.1-2011 Roller Chain Standard SizesSizePitchMaximum Roller DiameterMinimum Ultimate Tensile StrengthMeasuring Load25
| ASME/ANSI B29.1-2011 Roller Chain Standard Sizes | ||||
| Size | Pitch | Maximum Roller Diameter | Minimum Ultimate Tensile Strength | Measuring Load |
|---|---|---|---|---|
| 25 | 0.250 in (6.35 mm) | 0.130 in (3.30 mm) | 780 lb (350 kg) | 18 lb (8.2 kg) |
| 35 | 0.375 in (9.53 mm) | 0.200 in (5.08 mm) | 1,760 lb (800 kg) | 18 lb (8.2 kg) |
| 41 | 0.500 in (12.70 mm) | 0.306 in (7.77 mm) | 1,500 lb (680 kg) | 18 lb (8.2 kg) |
| 40 | 0.500 in (12.70 mm) | 0.312 in (7.92 mm) | 3,125 lb (1,417 kg) | 31 lb (14 kg) |
| 50 | 0.625 in (15.88 mm) | 0.400 in (10.16 mm) | 4,880 lb (2,210 kg) | 49 lb (22 kg) |
| 60 | 0.750 in (19.05 mm) | 0.469 in (11.91 mm) | 7,030 lb (3,190 kg) | 70 lb (32 kg) |
| 80 | 1.000 in (25.40 mm) | 0.625 in (15.88 mm) | 12,500 lb (5,700 kg) | 125 lb (57 kg) |
| 100 | 1.250 in (31.75 mm) | 0.750 in (19.05 mm) | 19,531 lb (8,859 kg) | 195 lb (88 kg) |
| 120 | 1.500 in (38.10 mm) | 0.875 in (22.23 mm) | 28,125 lb (12,757 kg) | 281 lb (127 kg) |
| 140 | 1.750 in (44.45 mm) | 1.000 in (25.40 mm) | 38,280 lb (17,360 kg) | 383 lb (174 kg) |
| 160 | 2.000 in (50.80 mm) | 1.125 in (28.58 mm) | 50,000 lb (23,000 kg) | 500 lb (230 kg) |
| 180 | 2.250 in (57.15 mm) | 1.460 in (37.08 mm) | 63,280 lb (28,700 kg) | 633 lb (287 kg) |
| 200 | 2.500 in (63.50 mm) | 1.562 in (39.67 mm) | 78,175 lb (35,460 kg) | 781 lb (354 kg) |
| 240 | 3.000 in (76.20 mm) | 1.875 in (47.63 mm) | 112,500 lb (51,000 kg) | 1,000 lb (450 kg |
For mnemonic purposes, below is another presentation of key dimensions from the same standard, expressed in fractions of an inch (which was part of the thinking behind the choice of preferred numbers in the ANSI standard):
| Pitch (inches) | Pitch expressed in eighths |
ANSI standard chain number |
Width (inches) |
|---|---|---|---|
| 1⁄4 | 2⁄8 | 25 | 1⁄8 |
| 3⁄8 | 3⁄8 | 35 | 3⁄16 |
| 1⁄2 | 4⁄8 | 41 | 1⁄4 |
| 1⁄2 | 4⁄8 | 40 | 5⁄16 |
| 5⁄8 | 5⁄8 | 50 | 3⁄8 |
| 3⁄4 | 6⁄8 | 60 | 1⁄2 |
| 1 | 8⁄8 | 80 | 5⁄8 |
Notes:
1. The pitch is the distance between roller centers. The width is the distance between the link plates (i.e. slightly more than the roller width to allow for clearance).
2. The right-hand digit of the standard denotes 0 = normal chain, 1 = lightweight chain, 5 = rollerless bushing chain.
3. The left-hand digit denotes the number of eighths of an inch that make up the pitch.
4. An “H” following the standard number denotes heavyweight chain. A hyphenated number following the standard number denotes double-strand (2), triple-strand (3), and so on. Thus 60H-3 denotes number 60 heavyweight triple-strand chain.
A typical bicycle chain (for derailleur gears) uses narrow 1⁄2-inch-pitch chain. The width of the chain is variable, and does not affect the load capacity. The more sprockets at the rear wheel (historically 3-6, nowadays 7-12 sprockets), the narrower the chain. Chains are sold according to the number of speeds they are designed to work with, for example, “10 speed chain”. Hub gear or single speed bicycles use 1/2″ x 1/8″ chains, where 1/8″ refers to the maximum thickness of a sprocket that can be used with the chain.
Typically chains with parallel shaped links have an even number of links, with each narrow link followed by a broad one. Chains built up with a uniform type of link, narrow at 1 and broad at the other end, can be made with an odd number of links, which can be an advantage to adapt to a special chainwheel-distance; on the other side such a chain tends to be not so strong.
Roller chains made using ISO standard are sometimes called as isochains.
WHY CHOOSE US
1. Reliable Quality Assurance System
2. Cutting-Edge Computer-Controlled CNC Machines
3. Bespoke Solutions from Highly Experienced Specialists
4. Customization and OEM Available for Specific Application
5. Extensive Inventory of Spare Parts and Accessories
6. Well-Developed CHINAMFG Marketing Network
7. Efficient After-Sale Service System
The 219 sets of advanced automatic production equipment provide guarantees for high product quality. The 167 engineers and technicians with senior professional titles can design and develop products to meet the exact demands of customers, and OEM customizations are also available with us. Our sound global service network can provide customers with timely after-sales technical services.
We are not just a manufacturer and supplier, but also an industry consultant. We work pro-actively with you to offer expert advice and product recommendations in order to end up with a most cost effective product available for your specific application. The clients we serve CHINAMFG range from end users to distributors and OEMs. Our OEM replacements can be substituted wherever necessary and suitable for both repair and new assemblies.
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car |
| Surface Treatment: | Polishing |
| Samples: |
US$ 3/Meter
1 Meter(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
|
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
Are there any environmental considerations when using roller chains?
Yes, there are several environmental considerations to keep in mind when using roller chains. Here’s a detailed answer to the question:
1. Lubricants: The choice of lubricant for roller chains can have an environmental impact. It’s important to select lubricants that are environmentally friendly and comply with any relevant regulations. Biodegradable lubricants or those with low toxicity are often preferred to minimize environmental harm in case of leaks or spills.
2. Contamination: Roller chains can be susceptible to contamination from dust, dirt, or other particles present in the operating environment. Contaminants can accelerate wear and reduce the lifespan of the chain. Implementing proper sealing measures, such as using protective covers or enclosures, can help prevent contamination and maintain chain performance.
3. Noise and Vibration: Roller chains can generate noise and vibration during operation, which may have environmental implications, especially in noise-sensitive areas. Employing noise reduction measures, such as using noise-dampening materials or implementing sound barriers, can help mitigate the impact of chain noise on the surrounding environment.
4. Corrosion Protection: In corrosive environments, protecting the roller chain from corrosion is crucial. Corrosion not only affects the performance and lifespan of the chain but can also lead to the release of harmful substances into the environment. Using corrosion-resistant materials or applying appropriate coatings can help minimize environmental risks.
5. Energy Efficiency: Roller chains should be properly tensioned and maintained to ensure efficient power transmission. By optimizing the performance of the chain, energy consumption can be minimized, resulting in reduced environmental impact.
6. Recycling and Disposal: When roller chains reach the end of their lifespan, proper disposal or recycling should be considered. Some components of the chain, such as metal links, can be recycled to minimize waste and conserve resources. Local regulations and recycling facilities should be consulted for guidance on the proper disposal or recycling methods.
It’s important to assess the specific environmental requirements and regulations in the operating environment and choose roller chain solutions that align with sustainable practices and minimize any negative environmental impacts.
How do roller chains handle angular misalignment between sprockets?
Roller chains are designed to accommodate a certain degree of angular misalignment between sprockets. Here’s a detailed answer to the question:
1. Flexibility: Roller chains have inherent flexibility, allowing them to adapt to slight misalignments between sprockets. The chain links can articulate and adjust their position to compensate for the angular misalignment. This flexibility helps to reduce stress on the chain and the sprockets.
2. Chain Articulation: The individual chain links in a roller chain are connected by pins, allowing them to rotate and articulate as the chain engages with the sprockets. This articulation enables the chain to follow the angular movement of the sprockets and maintain proper engagement. It helps to distribute the load evenly across the chain and minimize concentrated stresses on individual chain links.
3. Tolerance for Misalignment: Roller chains have a certain tolerance for angular misalignment between the sprockets. The exact amount of misalignment that a chain can handle depends on factors such as chain size, pitch, and design. However, it’s important to note that excessive misalignment can lead to accelerated wear, increased noise, and reduced chain life.
4. Proper Alignment: While roller chains can tolerate some degree of angular misalignment, it’s still essential to aim for proper sprocket alignment whenever possible. Proper alignment helps to optimize chain performance, minimize wear, and extend the lifespan of the chain and sprockets. Aligning the sprockets correctly ensures that the chain engages smoothly and uniformly with the sprocket teeth, reducing the risk of premature wear or failure.
5. Regular Inspection and Maintenance: To ensure optimal performance and longevity, it’s important to regularly inspect the roller chain system for any signs of misalignment or excessive wear. Routine maintenance, such as lubrication and tension adjustment, helps to mitigate the effects of misalignment and promotes smooth operation.
While roller chains can handle a certain degree of angular misalignment, it’s always recommended to minimize misalignment and strive for proper sprocket alignment to ensure optimal performance, efficiency, and longevity of the chain and sprocket system.
What are the signs of roller chain wear and when should it be replaced?
Roller chain wear is a natural occurrence due to the repetitive motion and load-bearing nature of the chain. Recognizing the signs of wear is important to ensure the safe and efficient operation of the chain. Here’s a detailed answer to the question:
1. Elongation: Roller chains can elongate over time due to wear on the pins, bushings, and rollers. To check for elongation, measure the distance between a specific number of links (e.g., 10 or 12) over a known length. If the measured distance exceeds the standard pitch length, it indicates chain elongation and the need for replacement.
2. Chain Slack: Excessive chain slack or sag is another sign of wear. When the chain becomes elongated, it fails to maintain the proper tension, resulting in increased slack. Excessive chain slack can cause poor engagement with sprockets, resulting in skipping or jumping and affecting the overall performance of the chain.
3. Misalignment: As a roller chain wears, it may start to misalign with the sprockets. This misalignment can cause the chain to ride unevenly on the sprocket teeth, leading to accelerated wear on the chain and sprockets. If you notice the chain consistently riding to one side of the sprocket, it may be a sign of wear and misalignment.
4. Chain Noise: Worn roller chains can produce increased noise during operation. Excessive wear on the chain components can cause rattling, clicking, or grinding sounds. Unusual noises should be investigated, as they may indicate significant wear or damage to the chain.
5. Visible Signs of Wear: Inspect the chain visually for signs of wear, such as rust, discoloration, or visible damage to the rollers, pins, or bushings. Excessive wear on these components can affect the chain’s ability to properly engage with the sprockets and transmit power efficiently.
When to replace a roller chain depends on various factors, including the severity of wear, the criticality of the application, and the manufacturer’s recommendations. It is generally recommended to replace a roller chain when it has elongated beyond the allowable limits, exhibits excessive wear, or shows signs of damage that can compromise its performance and safety.
Regular inspection and maintenance of roller chains are essential to identify signs of wear and ensure timely replacement. Replacing the chain at the appropriate time helps prevent unexpected failures, reduces downtime, and maintains the overall efficiency of the machinery or equipment.
editor by CX 2023-11-03
China Custom Wholesale OEM Custom Stainless Steel Agricultural Industrial Transmission Roller Conveyor Chains with U Type Attachments (SS08B-U1)
Product Description
Product Description
Product Parameters
| Standard | GB, ISO, ANSI, DIN |
| Type | Standard A and standard B precision roller chain, conveyor chain; |
| special chain with accessories, welding chain, leaf chain and sprocket | |
| ANSI chain No. | 40,50,60,80,100,120,140,160,180,200,240; |
| C40,C50,C60,C80,C100,C120,C140,C160; | |
| DIN/ISO chain No. | 08A,10A,12A,16A,20A,24A,28A,32A,36A,40A,48A; |
| C08A,C10A,C12A,C16A,C20A,C24A,C28A,C32A; | |
| Application | Food processing, pharmaceutical and chemical industries, electronics, machinery; |
| household appliances, automotive manufacturing, metallurgy, sewage treatment | |
| Series | A series,B series |
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1. Are you a manufacturer or trade Company?
We are a factory founded in 1997 with a trade team for international service.
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T/T 30% deposit and 70% against document, Western Union, L/C at sight
3. What is your lead time for your goods?
Normally 35 days after confirmed order. 30 days could be available in the low season for some items (during May to July), and 45 days during the new year and hot season ( Jan to March).
4. Samples
For customers who need sample confirmation before ordering, please bear in mind that the following policy will be adopted:
1) All samples are free of charge with a maximum value not exceeding USD 100.
2) The courier cost for the first-time sample sending will be charged by the consignee. We will send the samples with freight to be collected. So please inform your account with FedEx, UPS, DHL, or TNT so that we can proceed promptly.
3) The first-time courier cost will be totally deducted from the contract value of the trial cooperation.
4) OEM/ODM are both available.
| Usage: | Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain |
|---|---|
| Material: | Stainless steel |
| Surface Treatment: | Polishing |
| Feature: | Heat Resistant |
| Chain Size: | 1/2"*11/128" |
| Structure: | Roller Chain |
| Samples: |
US$ 1/Meter
1 Meter(Min.Order) | |
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Available
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What are the benefits of using a roller chain in conveyor systems?
Roller chains offer numerous advantages when used in conveyor systems, making them a popular choice for material handling applications. Here’s a detailed answer to the question:
1. High Strength and Load Capacity: Roller chains are designed to withstand heavy loads and provide reliable power transmission in conveyor systems. They have excellent load-carrying capacity and can handle substantial weights, making them suitable for conveying bulk materials or heavy objects.
2. Smooth and Efficient Operation: Roller chains offer smooth and efficient operation in conveyor systems. The rollers on the chain engage with the sprockets, reducing friction and allowing the chain to move smoothly along the conveyor. This ensures efficient material transfer and minimizes energy consumption.
3. Wide Range of Sizes and Configurations: Roller chains are available in various sizes and configurations to accommodate different conveyor system designs and load requirements. This versatility allows for customization and ensures compatibility with different conveyor types, such as flat-top, slat, or apron conveyors.
4. Adaptability to Harsh Environments: Roller chains are capable of operating in harsh environments typically encountered in conveyor systems. They can withstand dust, dirt, moisture, and temperature variations, making them suitable for both indoor and outdoor applications. Additionally, roller chains can be made from corrosion-resistant materials or coated to enhance their durability in corrosive or abrasive environments.
5. Easy Maintenance and Replacement: Roller chains are relatively easy to maintain and replace in conveyor systems. Regular lubrication and inspection help extend the chain’s lifespan and prevent premature wear. If necessary, individual chain links or sections can be replaced without replacing the entire chain, minimizing downtime and maintenance costs.
6. Cost-Effectiveness: Roller chains are cost-effective compared to alternative conveyor systems. They offer a balance between performance, durability, and affordability, making them a cost-efficient choice for various industrial applications.
Overall, using a roller chain in conveyor systems provides high load capacity, smooth operation, adaptability to harsh environments, ease of maintenance, and cost-effectiveness. These benefits make roller chains an excellent choice for efficient material handling and transportation in industries such as manufacturing, distribution, logistics, and warehousing.
What are the differences between standard and specialty roller chains?
Standard roller chains refer to chains that are commonly used in a wide range of applications and are readily available from chain manufacturers. These chains typically have standard dimensions, including pitch, roller diameter, and pin diameter, and are made from materials such as carbon steel, stainless steel, or nickel-plated steel. Standard roller chains are suitable for most general-purpose applications that require moderate strength and durability.
Specialty roller chains, on the other hand, are designed for specific applications that require unique features or properties. These chains may have non-standard dimensions or be made from specialized materials such as high-strength alloys or plastic. Specialty roller chains can be used in a variety of industries, including food processing, automotive, and aerospace. Examples of specialty roller chains include corrosion-resistant chains, high-temperature chains, and chains with special attachments for conveying specific products or materials.
Overall, the main differences between standard and specialty roller chains are their intended applications and the unique features that they offer. Standard roller chains are suitable for most general-purpose applications, while specialty roller chains are tailored to specific applications that require special properties or features.
What are the signs of roller chain wear and when should it be replaced?
Roller chain wear is a natural occurrence due to the repetitive motion and load-bearing nature of the chain. Recognizing the signs of wear is important to ensure the safe and efficient operation of the chain. Here’s a detailed answer to the question:
1. Elongation: Roller chains can elongate over time due to wear on the pins, bushings, and rollers. To check for elongation, measure the distance between a specific number of links (e.g., 10 or 12) over a known length. If the measured distance exceeds the standard pitch length, it indicates chain elongation and the need for replacement.
2. Chain Slack: Excessive chain slack or sag is another sign of wear. When the chain becomes elongated, it fails to maintain the proper tension, resulting in increased slack. Excessive chain slack can cause poor engagement with sprockets, resulting in skipping or jumping and affecting the overall performance of the chain.
3. Misalignment: As a roller chain wears, it may start to misalign with the sprockets. This misalignment can cause the chain to ride unevenly on the sprocket teeth, leading to accelerated wear on the chain and sprockets. If you notice the chain consistently riding to one side of the sprocket, it may be a sign of wear and misalignment.
4. Chain Noise: Worn roller chains can produce increased noise during operation. Excessive wear on the chain components can cause rattling, clicking, or grinding sounds. Unusual noises should be investigated, as they may indicate significant wear or damage to the chain.
5. Visible Signs of Wear: Inspect the chain visually for signs of wear, such as rust, discoloration, or visible damage to the rollers, pins, or bushings. Excessive wear on these components can affect the chain’s ability to properly engage with the sprockets and transmit power efficiently.
When to replace a roller chain depends on various factors, including the severity of wear, the criticality of the application, and the manufacturer’s recommendations. It is generally recommended to replace a roller chain when it has elongated beyond the allowable limits, exhibits excessive wear, or shows signs of damage that can compromise its performance and safety.
Regular inspection and maintenance of roller chains are essential to identify signs of wear and ensure timely replacement. Replacing the chain at the appropriate time helps prevent unexpected failures, reduces downtime, and maintains the overall efficiency of the machinery or equipment.
editor by CX 2023-10-19
China Standard Gearbox Transmission Belt Parts Attachment Products 15 a Series Short Pitch Precision Simplex Roller Chains and Bush Chains for Agriculture
Product Description
A Series Short pitch Precision Simplex Roller Chains & Bush Chains
| ISO/ANSI/ DIN Chain No. |
China Chain No. |
Pitch P mm |
Roller diameter
d1max |
Width between inner plates b1min mm |
Pin diameter
d2max |
Pin length | Inner plate depth h2max mm |
Plate thickness
Tmax |
Tensile strength
Qmin |
Average tensile strength Q0 kN |
Weight per meter q kg/m |
|
| Lmax mm |
Lcmax mm |
|||||||||||
| 15 | *03C | 4.7625 | 2.48 | 2.38 | 1.62 | 6.10 | 6.90 | 4.30 | 0.60 | 1.80/409 | 2.0 | 0.08 |
*Bush chain:d1 in the table indicates the external diameter of the bush
ROLLER CHAIN
Roller chain or bush roller chain is the type of chain drive most commonly used for transmission of mechanical power on many kinds of domestic, industrial and agricultural machinery, including conveyors, wire- and tube-drawing machines, printing presses, cars, motorcycles, and bicycles. It consists of a series of short cylindrical rollers held together by side links. It is driven by a toothed wheel called a sprocket. It is a simple, reliable, and efficient means of power transmission.
CONSTRUCTION OF THE CHAIN
Two different sizes of roller chain, showing construction.
There are 2 types of links alternating in the bush roller chain. The first type is inner links, having 2 inner plates held together by 2 sleeves or bushings CHINAMFG which rotate 2 rollers. Inner links alternate with the second type, the outer links, consisting of 2 outer plates held together by pins passing through the bushings of the inner links. The “bushingless” roller chain is similar in operation though not in construction; instead of separate bushings or sleeves holding the inner plates together, the plate has a tube stamped into it protruding from the hole which serves the same purpose. This has the advantage of removing 1 step in assembly of the chain.
The roller chain design reduces friction compared to simpler designs, resulting in higher efficiency and less wear. The original power transmission chain varieties lacked rollers and bushings, with both the inner and outer plates held by pins which directly contacted the sprocket teeth; however this configuration exhibited extremely rapid wear of both the sprocket teeth, and the plates where they pivoted on the pins. This problem was partially solved by the development of bushed chains, with the pins holding the outer plates passing through bushings or sleeves connecting the inner plates. This distributed the wear over a greater area; however the teeth of the sprockets still wore more rapidly than is desirable, from the sliding friction against the bushings. The addition of rollers surrounding the bushing sleeves of the chain and provided rolling contact with the teeth of the sprockets resulting in excellent resistance to wear of both sprockets and chain as well. There is even very low friction, as long as the chain is sufficiently lubricated. Continuous, clean, lubrication of roller chains is of primary importance for efficient operation as well as correct tensioning.
LUBRICATION
Many driving chains (for example, in factory equipment, or driving a camshaft inside an internal combustion engine) operate in clean environments, and thus the wearing surfaces (that is, the pins and bushings) are safe from precipitation and airborne grit, many even in a sealed environment such as an oil bath. Some roller chains are designed to have o-rings built into the space between the outside link plate and the inside roller link plates. Chain manufacturers began to include this feature in 1971 after the application was invented by Joseph Montano while working for Whitney Chain of Hartford, Connecticut. O-rings were included as a way to improve lubrication to the links of power transmission chains, a service that is vitally important to extending their working life. These rubber fixtures form a barrier that holds factory applied lubricating grease inside the pin and bushing wear areas. Further, the rubber o-rings prevent dirt and other contaminants from entering inside the chain linkages, where such particles would otherwise cause significant wear.[citation needed]
There are also many chains that have to operate in dirty conditions, and for size or operational reasons cannot be sealed. Examples include chains on farm equipment, bicycles, and chain saws. These chains will necessarily have relatively high rates of wear, particularly when the operators are prepared to accept more friction, less efficiency, more noise and more frequent replacement as they neglect lubrication and adjustment.
Many oil-based lubricants attract dirt and other particles, eventually forming an CHINAMFG paste that will compound wear on chains. This problem can be circumvented by use of a “dry” PTFE spray, which forms a solid film after application and repels both particles and moisture.
VARIANTS DESIGN
Layout of a roller chain: 1. Outer plate, 2. Inner plate, 3. Pin, 4. Bushing, 5. Roller
If the chain is not being used for a high wear application (for instance if it is just transmitting motion from a hand-operated lever to a control shaft on a machine, or a sliding door on an oven), then 1 of the simpler types of chain may still be used. Conversely, where extra strength but the smooth drive of a smaller pitch is required, the chain may be “siamesed”; instead of just 2 rows of plates on the outer sides of the chain, there may be 3 (“duplex”), 4 (“triplex”), or more rows of plates running parallel, with bushings and rollers between each adjacent pair, and the same number of rows of teeth running in parallel on the sprockets to match. Timing chains on automotive engines, for example, typically have multiple rows of plates called strands.
Roller chain is made in several sizes, the most common American National Standards Institute (ANSI) standards being 40, 50, 60, and 80. The first digit(s) indicate the pitch of the chain in eighths of an inch, with the last digit being 0 for standard chain, 1 for lightweight chain, and 5 for bushed chain with no rollers. Thus, a chain with half-inch pitch would be a #40 while a #160 sprocket would have teeth spaced 2 inches apart, etc. Metric pitches are expressed in sixteenths of an inch; thus a metric #8 chain (08B-1) would be equivalent to an ANSI #40. Most roller chain is made from plain carbon or alloy steel, but stainless steel is used in food processing machinery or other places where lubrication is a problem, and nylon or brass are occasionally seen for the same reason.
Roller chain is ordinarily hooked up using a master link (also known as a connecting link), which typically has 1 pin held by a horseshoe clip rather than friction fit, allowing it to be inserted or removed with simple tools. Chain with a removable link or pin is also known as cottered chain, which allows the length of the chain to be adjusted. Half links (also known as offsets) are available and are used to increase the length of the chain by a single roller. Riveted roller chain has the master link (also known as a connecting link) “riveted” or mashed on the ends. These pins are made to be durable and are not removable.
USE
An example of 2 ‘ghost’ sprockets tensioning a triplex roller chain system
Roller chains are used in low- to mid-speed drives at around 600 to 800 feet per minute; however, at higher speeds, around 2,000 to 3,000 feet per minute, V-belts are normally used due to wear and noise issues.
A bicycle chain is a form of roller chain. Bicycle chains may have a master link, or may require a chain tool for removal and installation. A similar but larger and thus stronger chain is used on most motorcycles although it is sometimes replaced by either a toothed belt or a shaft drive, which offer lower noise level and fewer maintenance requirements.
The great majority of automobile engines use roller chains to drive the camshaft(s). Very high performance engines often use gear drive, and starting in the early 1960s toothed belts were used by some manufacturers.
Chains are also used in forklifts using hydraulic rams as a pulley to raise and lower the carriage; however, these chains are not considered roller chains, but are classified as lift or leaf chains.
Chainsaw cutting chains superficially resemble roller chains but are more closely related to leaf chains. They are driven by projecting drive links which also serve to locate the chain CHINAMFG the bar.
Sea Harrier FA.2 ZA195 front (cold) vector thrust nozzle – the nozzle is rotated by a chain drive from an air motor
A perhaps unusual use of a pair of motorcycle chains is in the Harrier Jump Jet, where a chain drive from an air motor is used to rotate the movable engine nozzles, allowing them to be pointed downwards for hovering flight, or to the rear for normal CHINAMFG flight, a system known as Thrust vectoring.
WEAR
The effect of wear on a roller chain is to increase the pitch (spacing of the links), causing the chain to grow longer. Note that this is due to wear at the pivoting pins and bushes, not from actual stretching of the metal (as does happen to some flexible steel components such as the hand-brake cable of a motor vehicle).
With modern chains it is unusual for a chain (other than that of a bicycle) to wear until it breaks, since a worn chain leads to the rapid onset of wear on the teeth of the sprockets, with ultimate failure being the loss of all the teeth on the sprocket. The sprockets (in particular the smaller of the two) suffer a grinding motion that puts a characteristic hook shape into the driven face of the teeth. (This effect is made worse by a chain improperly tensioned, but is unavoidable no matter what care is taken). The worn teeth (and chain) no longer provides smooth transmission of power and this may become evident from the noise, the vibration or (in car engines using a timing chain) the variation in ignition timing seen with a timing light. Both sprockets and chain should be replaced in these cases, since a new chain on worn sprockets will not last long. However, in less severe cases it may be possible to save the larger of the 2 sprockets, since it is always the smaller 1 that suffers the most wear. Only in very light-weight applications such as a bicycle, or in extreme cases of improper tension, will the chain normally jump off the sprockets.
The lengthening due to wear of a chain is calculated by the following formula:
M = the length of a number of links measured
S = the number of links measured
P = Pitch
In industry, it is usual to monitor the movement of the chain tensioner (whether manual or automatic) or the exact length of a drive chain (one rule of thumb is to replace a roller chain which has elongated 3% on an adjustable drive or 1.5% on a fixed-center drive). A simpler method, particularly suitable for the cycle or motorcycle user, is to attempt to pull the chain away from the larger of the 2 sprockets, whilst ensuring the chain is taut. Any significant movement (e.g. making it possible to see through a gap) probably indicates a chain worn up to and beyond the limit. Sprocket damage will result if the problem is ignored. Sprocket wear cancels this effect, and may mask chain wear.
CHAIN STRENGTH
The most common measure of roller chain’s strength is tensile strength. Tensile strength represents how much load a chain can withstand under a one-time load before breaking. Just as important as tensile strength is a chain’s fatigue strength. The critical factors in a chain’s fatigue strength is the quality of steel used to manufacture the chain, the heat treatment of the chain components, the quality of the pitch hole fabrication of the linkplates, and the type of shot plus the intensity of shot peen coverage on the linkplates. Other factors can include the thickness of the linkplates and the design (contour) of the linkplates. The rule of thumb for roller chain operating on a continuous drive is for the chain load to not exceed a mere 1/6 or 1/9 of the chain’s tensile strength, depending on the type of master links used (press-fit vs. slip-fit)[citation needed]. Roller chains operating on a continuous drive beyond these thresholds can and typically do fail prematurely via linkplate fatigue failure.
The standard minimum ultimate strength of the ANSI 29.1 steel chain is 12,500 x (pitch, in inches)2. X-ring and O-Ring chains greatly decrease wear by means of internal lubricants, increasing chain life. The internal lubrication is inserted by means of a vacuum when riveting the chain together.
CHAIN STHangZhouRDS
Standards organizations (such as ANSI and ISO) maintain standards for design, dimensions, and interchangeability of transmission chains. For example, the following Table shows data from ANSI standard B29.1-2011 (Precision Power Transmission Roller Chains, Attachments, and Sprockets) developed by the American Society of Mechanical Engineers (ASME). See the references[8][9][10] for additional information.
ASME/ANSI B29.1-2011 Roller Chain Standard SizesSizePitchMaximum Roller DiameterMinimum Ultimate Tensile StrengthMeasuring Load25
| ASME/ANSI B29.1-2011 Roller Chain Standard Sizes | ||||
| Size | Pitch | Maximum Roller Diameter | Minimum Ultimate Tensile Strength | Measuring Load |
|---|---|---|---|---|
| 25 | 0.250 in (6.35 mm) | 0.130 in (3.30 mm) | 780 lb (350 kg) | 18 lb (8.2 kg) |
| 35 | 0.375 in (9.53 mm) | 0.200 in (5.08 mm) | 1,760 lb (800 kg) | 18 lb (8.2 kg) |
| 41 | 0.500 in (12.70 mm) | 0.306 in (7.77 mm) | 1,500 lb (680 kg) | 18 lb (8.2 kg) |
| 40 | 0.500 in (12.70 mm) | 0.312 in (7.92 mm) | 3,125 lb (1,417 kg) | 31 lb (14 kg) |
| 50 | 0.625 in (15.88 mm) | 0.400 in (10.16 mm) | 4,880 lb (2,210 kg) | 49 lb (22 kg) |
| 60 | 0.750 in (19.05 mm) | 0.469 in (11.91 mm) | 7,030 lb (3,190 kg) | 70 lb (32 kg) |
| 80 | 1.000 in (25.40 mm) | 0.625 in (15.88 mm) | 12,500 lb (5,700 kg) | 125 lb (57 kg) |
| 100 | 1.250 in (31.75 mm) | 0.750 in (19.05 mm) | 19,531 lb (8,859 kg) | 195 lb (88 kg) |
| 120 | 1.500 in (38.10 mm) | 0.875 in (22.23 mm) | 28,125 lb (12,757 kg) | 281 lb (127 kg) |
| 140 | 1.750 in (44.45 mm) | 1.000 in (25.40 mm) | 38,280 lb (17,360 kg) | 383 lb (174 kg) |
| 160 | 2.000 in (50.80 mm) | 1.125 in (28.58 mm) | 50,000 lb (23,000 kg) | 500 lb (230 kg) |
| 180 | 2.250 in (57.15 mm) | 1.460 in (37.08 mm) | 63,280 lb (28,700 kg) | 633 lb (287 kg) |
| 200 | 2.500 in (63.50 mm) | 1.562 in (39.67 mm) | 78,175 lb (35,460 kg) | 781 lb (354 kg) |
| 240 | 3.000 in (76.20 mm) | 1.875 in (47.63 mm) | 112,500 lb (51,000 kg) | 1,000 lb (450 kg |
For mnemonic purposes, below is another presentation of key dimensions from the same standard, expressed in fractions of an inch (which was part of the thinking behind the choice of preferred numbers in the ANSI standard):
| Pitch (inches) | Pitch expressed in eighths |
ANSI standard chain number |
Width (inches) |
|---|---|---|---|
| 1⁄4 | 2⁄8 | 25 | 1⁄8 |
| 3⁄8 | 3⁄8 | 35 | 3⁄16 |
| 1⁄2 | 4⁄8 | 41 | 1⁄4 |
| 1⁄2 | 4⁄8 | 40 | 5⁄16 |
| 5⁄8 | 5⁄8 | 50 | 3⁄8 |
| 3⁄4 | 6⁄8 | 60 | 1⁄2 |
| 1 | 8⁄8 | 80 | 5⁄8 |
Notes:
1. The pitch is the distance between roller centers. The width is the distance between the link plates (i.e. slightly more than the roller width to allow for clearance).
2. The right-hand digit of the standard denotes 0 = normal chain, 1 = lightweight chain, 5 = rollerless bushing chain.
3. The left-hand digit denotes the number of eighths of an inch that make up the pitch.
4. An “H” following the standard number denotes heavyweight chain. A hyphenated number following the standard number denotes double-strand (2), triple-strand (3), and so on. Thus 60H-3 denotes number 60 heavyweight triple-strand chain.
A typical bicycle chain (for derailleur gears) uses narrow 1⁄2-inch-pitch chain. The width of the chain is variable, and does not affect the load capacity. The more sprockets at the rear wheel (historically 3-6, nowadays 7-12 sprockets), the narrower the chain. Chains are sold according to the number of speeds they are designed to work with, for example, “10 speed chain”. Hub gear or single speed bicycles use 1/2″ x 1/8″ chains, where 1/8″ refers to the maximum thickness of a sprocket that can be used with the chain.
Typically chains with parallel shaped links have an even number of links, with each narrow link followed by a broad one. Chains built up with a uniform type of link, narrow at 1 and broad at the other end, can be made with an odd number of links, which can be an advantage to adapt to a special chainwheel-distance; on the other side such a chain tends to be not so strong.
Roller chains made using ISO standard are sometimes called as isochains.
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5. Extensive Inventory of Spare Parts and Accessories
6. Well-Developed CHINAMFG Marketing Network
7. Efficient After-Sale Service System
The 219 sets of advanced automatic production equipment provide guarantees for high product quality. The 167 engineers and technicians with senior professional titles can design and develop products to meet the exact demands of customers, and OEM customizations are also available with us. Our sound global service network can provide customers with timely after-sales technical services.
We are not just a manufacturer and supplier, but also an industry consultant. We work pro-actively with you to offer expert advice and product recommendations in order to end up with a most cost effective product available for your specific application. The clients we serve CHINAMFG range from end users to distributors and OEMs. Our OEM replacements can be substituted wherever necessary and suitable for both repair and new assemblies.
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car |
| Surface Treatment: | Polishing |
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US$ 3/Meter
1 Meter(Min.Order) | Order Sample |
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How do roller chains handle shock and impact loads?
Roller chains are designed to handle shock and impact loads, but their ability to withstand these loads depends on several factors:
1. Chain Design: Roller chains are constructed with durable components, including rollers, pins, and plates, which are designed to handle the forces generated by shock and impact loads. The geometry and dimensions of these components contribute to the chain’s overall strength and ability to resist deformation.
2. Material Selection: High-quality materials are used in the manufacturing of roller chains to enhance their strength and durability. Common materials include carbon steel, stainless steel, or specialty alloys. The material selection depends on the specific application requirements and the level of shock and impact loads anticipated.
3. Chain Tension: Proper chain tension is important for handling shock and impact loads. Adequate tension helps maintain the engagement of the chain with the sprockets, preventing slippage and reducing the likelihood of damage due to sudden forces. However, excessive tension can also contribute to increased stress and potential failure, so it’s important to follow the manufacturer’s guidelines for chain tension.
4. Lubrication: Proper lubrication plays a crucial role in reducing friction and wear, which can be accelerated by shock and impact loads. Lubricants help minimize the generation of heat and provide a protective film between the chain components, reducing wear and extending the chain’s lifespan. Regular lubrication and maintenance are essential for optimal performance under shock and impact conditions.
5. Chain Inspection and Maintenance: Regular inspection and maintenance are necessary to identify any signs of wear, damage, or elongation in the roller chain. Chains should be inspected for bent or deformed links, worn-out rollers or pins, and excessive elongation. Any worn or damaged components should be replaced promptly to prevent further deterioration and ensure the chain’s ability to handle shock and impact loads.
It’s important to note that while roller chains are designed to handle shock and impact loads, excessive or repetitive shock loads can shorten their lifespan. Therefore, it’s recommended to assess the specific application requirements and consult with the manufacturer to ensure the appropriate chain design and maintenance practices are followed for optimal performance and longevity under shock and impact conditions.
Can roller chains be used for power transmission in mining equipment?
Yes, roller chains can be used for power transmission in mining equipment. Here’s a detailed answer to the question:
Mining equipment often requires robust and reliable power transmission systems to handle the demanding conditions and heavy loads encountered in mining operations. Roller chains have proven to be a suitable choice for power transmission in mining equipment due to their various advantages:
1. High Strength and Durability: Roller chains are designed to withstand high loads and provide reliable power transmission in challenging environments. They are made from high-strength materials such as alloy steel, which enables them to handle the heavy loads typically encountered in mining applications.
2. Resistance to Shock and Impact: Mining equipment often operates in rugged environments with frequent shock and impact loads. Roller chains are engineered to handle such conditions and can withstand the sudden changes in load and direction without compromising their performance or integrity.
3. Flexibility and Adaptability: Roller chains have inherent flexibility, allowing them to accommodate misalignment and angular movement between sprockets. This flexibility helps to ensure smooth and efficient power transmission even in applications where slight misalignments may occur due to the nature of the mining equipment.
4. Resistance to Contaminants: Mining environments can be dusty and contain abrasive particles. Roller chains are designed to resist contamination and maintain their performance even in dirty and harsh conditions. Proper sealing and lubrication can further enhance their resistance to contaminants.
5. Easy Maintenance and Replacement: Roller chains are relatively easy to maintain and replace. Regular inspection, lubrication, and tension adjustment can help ensure optimal performance and extend the lifespan of the chain. In case of wear or damage, individual chain links can be replaced without the need for replacing the entire chain, making maintenance more cost-effective.
It’s important to note that when using roller chains in mining equipment, proper selection, installation, and maintenance are crucial. Working with reputable suppliers and following recommended guidelines for chain selection, lubrication, and tensioning can help maximize the performance and longevity of the roller chain system in mining applications.
What is the expected lifespan of a roller chain?
The expected lifespan of a roller chain can vary depending on several factors, including the quality of the chain, the operating conditions, and the level of maintenance. Here’s a detailed answer to the question:
The lifespan of a roller chain is primarily influenced by the following factors:
1. Chain Quality: High-quality roller chains made from durable materials and manufactured to precise specifications tend to have a longer lifespan compared to lower-quality chains. Chains from reputable manufacturers often undergo rigorous testing and quality control processes to ensure their performance and durability.
2. Operating Conditions: The operating environment greatly affects the lifespan of a roller chain. Factors such as temperature, humidity, contamination, shock loads, and vibration can impact the chain’s wear and fatigue resistance. Chains operating in harsh conditions may require more frequent maintenance and replacement.
3. Lubrication and Maintenance: Proper lubrication is crucial for maintaining the lifespan of a roller chain. Regular lubrication helps reduce friction, wear, and corrosion, thereby extending the chain’s life. Additionally, regular inspection and maintenance, including tension adjustment, sprocket alignment, and cleaning, can help identify and address issues that could shorten the chain’s lifespan.
4. Load and Speed: The load and speed at which the roller chain operates also play a role in determining its lifespan. Chains operating under heavy loads or high speeds may experience increased wear and fatigue, shortening their lifespan. Choosing a chain with the appropriate strength and size for the application is important to ensure optimal performance and longevity.
Generally, a well-maintained roller chain can last for thousands of hours of operation. However, it is essential to monitor the chain’s condition regularly and replace it when signs of wear, elongation, or damage become apparent. Following the manufacturer’s recommendations for maintenance and replacement intervals is crucial for maximizing the lifespan of the roller chain.
editor by CX 2023-10-18
China best CZPT Brand Wholesale Price China Industry Carbon Steel Stainless Plastic Conveyor Transmission 12b-1 12b-2 12b-3 Roller Chains with Sprocket for Machinery
Product Description
Product Description
Specification
|
Product Name |
Wholesale Price Conveyor Chain 12b-2 Roller Chains with Sprocket For Machinery |
|
Type |
Roller Chain |
|
MOQ |
1meter |
|
Brand |
CSZBTR |
|
OEM |
YES,We also can produce special chain according to your requirements,also produce matched sprocket/wheel. |
|
Package |
According to customer’s requirements |
|
Weight |
0.56kg/Meter |
|
Delivery time |
7 days |
other models
| Chain No. | P | h2 | H | $ | T |
| 08AF29 | 12.700 | 10^)0 | 15.6 | – | 1.50 |
| O8BF9O | 12.700 | 10^0 | 17.0 | 0.3 | 1.60 |
| 0M-1STCF15 | 12.700 | 1571 | 17.0 | 1.60 | |
| 10AF2 | 15.875 | 13.00 | 17.0 | 0.3 | 2.(0 |
| 10AF15 | 15.875 | 15.09 | 17.0 | – | 2.03 |
| 10AF23 | 15.875 | 13.00 | 2(18 | 0.3 | 2.03 |
| 10AF48 | 15«5 | 1100 | 16.9 | « | 2.03 |
| 10BF50 | 15B75 | 13.70 | 17.0 | 0.3 | 1.70 |
| 10AF5« | 15^75 | 1SX)9 | 17.0 | . | 2.03 |
| P | h2 | h | 1 | S | a | |
| Chain No. | ||||||
| 08BF25 | 12.7XJ | 10.6 | 15.6 | 1.60 | 30, | |
| 08BF29 | 12. TO | 1&6 | 14.5 | 1.60 | as | 30* |
| 08BF30 | 12 | 1G6 | 14.5 | l.g | Q3 | 30* |
| 08BF35 | 12. W | ia6 | 21.5 | 1.60 | 0.6 | 30* |
| 08BF67 | 12.TO | ia6 | 16.1 | 1.60 | as | 30* |
| 0fflF195 | 12.70 | 10.6 | 45 | 1.60 | 0.4 | 30, |
| 08AF10 | 12.70 | 10.6 | L50 | – | 30* | |
| 12B-1STCF1 | 19.05 | 15.0 | 19.0 | 1.85 | – | 30, |
| 12AF33 | 19.05 | 15.6 | 19.7 | 2.42 | 0£ | 18* |
| P | hl | h2 | h | A | Q | |
| Chain No. | ||||||
| 08BF21 | 12.7 | 10 | 1Q6 | 15.0 | 10 | 0 |
Company Profile
HangZhou Terry Machinery Co.Ltd is a leading supplier of bearings, Linear motion system for CNC , Ball transfer
Unit and transmission component .the growing industrial and Favorable policy of HangZhou benefit the developm
ent of Terry Machinery .Our products are utilized in industrial, motorcycle, vehicle and Automation applications.
Now we are exporting to 46 countries. including USA, GBR , Germany , Spain, Poland ,Turkey ect .The Goal o
f Terry Machinery to provide out customers with widest range of products at competitive prices, backed with the
best Service.OUR ADVANTAGE Products Our major products & Supplied:Meet all the international standards
and ISO9001 -TS1694 Certificate Big volume in Stock, No MOQ required Personnel Our salespersons are well
trained to accommodate your requests and speak English for your conveniences.Our technicians and engineers
Experience in the Industry area exceeds 23 years Service &Quality control ,We supply detailed drawings and
offer when ever necessary,We help all customers promote and improve their sales.We inspect every piece of
products by ourselves before delivery.
Application
related product
product-list-1.html
Packing &Delivery
Customer Praise
FAQ
| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Rolling Gear |
| Toothed Portion Shape: | Spur Gear |
| Material: | 45mn |
| Samples: |
US$ 5.84/Piece
1 Piece(Min.Order) | |
|---|
Can roller chains be used for power transmission in motorcycles?
Yes, roller chains are commonly used for power transmission in motorcycles. Here’s a detailed answer to the question:
Roller chains have several advantages that make them suitable for power transmission in motorcycles:
1. Efficient Power Transfer: Roller chains offer high efficiency in transmitting power from the engine to the rear wheel of a motorcycle. They have minimal power loss due to their low friction and high load-carrying capacity.
2. Compact Design: Roller chains have a compact and lightweight design, making them well-suited for motorcycles where space and weight are critical considerations. Their small size allows for efficient power transfer without adding excessive weight to the motorcycle.
3. High Strength and Durability: Roller chains are designed to withstand high loads and endure the demanding operating conditions of motorcycles. They are constructed using high-strength materials such as alloy steel and undergo heat treatment to enhance their strength and durability.
4. Flexibility and Adaptability: Roller chains can accommodate various sprocket sizes, allowing for flexibility in gear ratios and customization of motorcycle performance. This enables riders to optimize the power delivery to match their riding preferences and specific road conditions.
5. Easy Maintenance: Roller chains are relatively easy to maintain in motorcycles. Regular lubrication and tension adjustment are necessary to ensure optimal performance and prolong the chain’s lifespan. Proper maintenance practices can help prevent chain elongation, reduce wear, and minimize the risk of chain failure.
However, it’s important to note that roller chains require regular inspection and maintenance to ensure safe and reliable operation. This includes checking for proper tension, lubrication, and signs of wear or damage. It’s also crucial to follow the manufacturer’s recommendations regarding chain replacement intervals and lubrication specifications.
Overall, roller chains provide an efficient and reliable method of power transmission in motorcycles, offering durability, flexibility, and ease of maintenance.
Can roller chains be used for power transmission in pumps and compressors?
Yes, roller chains can be used for power transmission in pumps and compressors. Here’s a detailed answer to the question:
1. Power Transmission: Roller chains are widely used in various industries for transmitting power between rotating components. In pumps and compressors, roller chains can efficiently transfer power from the motor to the impeller or compressor wheel, enabling the pumping or compression action.
2. Versatility: Roller chains are available in different sizes, pitches, and configurations, making them suitable for various power transmission requirements. They can accommodate a wide range of power levels and speeds, allowing pumps and compressors to operate effectively in different applications and conditions.
3. Load Handling: Pumps and compressors typically involve dynamic loads due to the movement of fluids and gases. Roller chains are designed to handle these dynamic loads effectively. The multiple rollers and pins in the chain distribute the load evenly, minimizing stress concentrations and ensuring smooth power transmission.
4. Durability: Roller chains are known for their durability and resistance to wear. They are designed to withstand demanding operating conditions, including high speeds, fluctuating loads, and exposure to contaminants. Proper lubrication and maintenance further enhance their longevity and reliability in pump and compressor applications.
5. Easy Installation and Maintenance: Roller chains offer ease of installation and maintenance. They can be easily installed, adjusted, and tensioned to ensure proper alignment and operation. Routine maintenance tasks such as lubrication and inspection can help optimize chain performance and identify any potential issues.
It’s important to select the appropriate roller chain based on the specific requirements of the pump or compressor, considering factors such as power transmission capacity, speed, load characteristics, and environmental conditions. Regular inspection and maintenance are crucial to ensure optimal performance and to detect any signs of wear or damage that may require replacement or repair.
How do you properly lubricate a roller chain?
Proper lubrication is crucial for the performance and longevity of a roller chain. Here’s a detailed answer to the question:
1. Clean the Chain: Before lubricating the roller chain, ensure that it is clean and free from dirt, debris, and old lubricant. Use a suitable cleaning agent or solvent to remove any contaminants.
2. Select the Right Lubricant: Choose a high-quality lubricant specifically designed for roller chains. Consider factors such as the operating conditions, load capacity, speed, and temperature range when selecting the lubricant. Consult the manufacturer’s recommendations for the appropriate lubricant type and viscosity.
3. Apply the Lubricant: Apply the lubricant evenly to the entire length of the roller chain. You can use a lubrication system, brush, or spray applicator for effective coverage. Ensure that the lubricant penetrates between the rollers and bushings, as well as the pins and inner plates.
4. Remove Excess Lubricant: After applying the lubricant, remove any excess oil or grease from the chain. Excessive lubrication can attract dirt and debris, leading to accelerated wear and chain failure. Wipe off any excess lubricant using a clean cloth.
5. Reapply Lubricant Regularly: Roller chains require regular lubrication to maintain optimal performance. The frequency of lubrication depends on the operating conditions and the manufacturer’s recommendations. In general, lubrication should be done at regular intervals or when the chain shows signs of dryness or wear.
6. Monitor and Inspect: Regularly monitor the condition of the lubricated roller chain. Look for any signs of wear, rust, or inadequate lubrication. If necessary, reapply the lubricant or adjust the lubrication frequency based on the chain’s performance and operating conditions.
Proper lubrication helps reduce friction, wear, and heat generation, ensuring smooth operation and extending the life of the roller chain. Following the manufacturer’s recommendations and best practices for lubrication will help maintain the chain’s performance and prevent premature failure.
editor by CX 2023-09-13
China Best Sales Factory Direct Sales Industrial Transmission Roller Chain 304 Stainless Steel Hollow Pin Chains
Product Description
Product Description
Product Parameters
| Standard | GB, ISO, ANSI, DIN |
| Type | Standard A and standard B precision roller chain, conveyor chain; |
| special chain with accessories, welding chain, leaf chain and sprocket | |
| ANSI chain No. | 40,50,60,80,100,120,140,160,180,200,240; |
| C40,C50,C60,C80,C100,C120,C140,C160; | |
| DIN/ISO chain No. | 08A,10A,12A,16A,20A,24A,28A,32A,36A,40A,48A; |
| C08A,C10A,C12A,C16A,C20A,C24A,C28A,C32A; | |
| Application | Food processing, pharmaceutical and chemical industries, electronics, machinery; |
| household appliances, automotive manufacturing, metallurgy, sewage treatment | |
| Series | A series,B series |
More Products
Advantage
Certifications
DETAILS ABOUT CZPT CHAIN
Exhibition
Workshop
Application
Packaging Details
Shipping
FAQ
1. Are you manufacturer or trade Company?
We are a factory founded in 1997 with trade team for international service.
2. What terms of payment you usually use?
T/T 30% deposit and 70% against document, Western Union, L/C at sight
3. What is your lead time for your goods?
Normally 35 days after confirmed order. 30 days could be available in low season for some items (during May to July), and 45 days during new year and hot season ( Jan to March).
4. Samples
For customers who need sample confirmation before ordering, please bear in mind that the following policy will be adopted:
1) All samples are free of charge with the maximum value not exceeding USD 100.
2) The courier cost for the first-time sample sending will be charged for by the consignee. We will send the samples with freight to be collected. So please inform your account with FedEx, UPS, DHL or TNT so that we can proceed promptly.
3) The first-time courier cost will be totally deducted from the contract value of the trial cooperation.
| Usage: | Transmission Chain, Drag Chain, Conveyor Chain |
|---|---|
| Material: | Stainless steel |
| Surface Treatment: | Polishing |
| Feature: | Heat Resistant |
| Chain Size: | 1/2"*3/32" |
| Structure: | Roller Chain |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can hollow pin chains be used in agricultural machinery and equipment?
Yes, hollow pin chains can be used in agricultural machinery and equipment, and they offer several advantages for these applications.
- Strength and Load Capacity: Agricultural machinery often handles heavy loads, such as in combines, balers, and grain elevators. Hollow pin chains are designed to handle moderate to heavy loads, making them suitable for these demanding agricultural applications.
- Attachment Options: Hollow pin chains can be equipped with various attachments, such as slats or custom links, to facilitate material handling and transfer during agricultural processes.
- Flexibility: Hollow pin chains have a certain degree of flexibility, which is beneficial in agricultural machinery and equipment that requires navigating around tight spaces and complex layouts.
- Reduced Weight: The hollow pin design reduces the weight of the chains, resulting in lower inertia during starts and stops. This feature allows for smoother and more efficient operation in agricultural machinery.
- Corrosion Resistance: In agricultural environments, the equipment may be exposed to moisture, fertilizers, and other corrosive substances. Stainless steel hollow pin chains offer excellent corrosion resistance, ensuring durability and prolonged service life in such conditions.
- Easy Maintenance: Hollow pin chains are relatively easy to maintain, with accessible pins and links. Regular lubrication and inspection can help extend the chain’s life and ensure continuous operation in agricultural machinery.
However, it’s essential to consider certain factors when using hollow pin chains in agricultural machinery and equipment:
- Contaminants: Agricultural processes may involve exposure to dirt, dust, and other contaminants. Regular cleaning and maintenance are essential to prevent excessive wear and reduce the risk of premature chain failure.
- Impact Loads: Some agricultural equipment, such as combine harvesters, may experience impact loads during harvesting. Choosing a chain with robust construction and material strength can withstand these loads and minimize wear.
- Proper Chain Selection: Selecting the appropriate chain size, strength, and material is critical to ensure the chain can handle the specific requirements of the agricultural machinery and equipment.
In conclusion, hollow pin chains are a suitable choice for agricultural machinery and equipment, offering strength, flexibility, attachment options, reduced weight, corrosion resistance, and ease of maintenance. Proper chain selection, installation, and maintenance are essential to ensure the chain’s reliable performance in these demanding agricultural applications.
Can hollow pin chains be used in automotive manufacturing and assembly lines?
Yes, hollow pin chains can be used in automotive manufacturing and assembly lines, and they offer several advantages for these applications.
- Precision and Accuracy: Automotive manufacturing and assembly lines often require precise and accurate movements to ensure proper alignment and fitment of components. Hollow pin chains, with their precise manufacturing and reduced backlash, can provide the level of precision needed for these processes.
- Flexibility: Hollow pin chains are designed to be flexible, making them well-suited for navigating around tight spaces and complex assembly line layouts. Their ability to negotiate bends and sprockets smoothly allows for efficient material handling and component transfer.
- Attachment Options: Hollow pin chains can be equipped with various attachments to accommodate specific automotive assembly requirements. These attachments can assist in material handling, part transfer, and positioning, enhancing the efficiency of the assembly line.
- Reduced Weight: The hollow pin design reduces the weight of the chains, resulting in lower inertia during starts and stops. This feature allows for smoother and more efficient operation in automotive assembly lines.
- Corrosion Resistance: Automotive manufacturing environments may involve exposure to oils, lubricants, and other substances. Hollow pin chains made from stainless steel or other corrosion-resistant materials can withstand such conditions and offer extended service life.
- Easy Maintenance: Hollow pin chains are relatively easy to maintain, with accessible pins and links. Regular lubrication and inspection can help extend the chain’s life and ensure continuous operation in the assembly line.
Overall, hollow pin chains are a reliable choice for automotive manufacturing and assembly lines due to their precision, flexibility, attachment options, reduced weight, corrosion resistance, and ease of maintenance. When properly selected and maintained, hollow pin chains can contribute to the smooth and efficient operation of automotive production processes.
How do you select the right size and pitch for a hollow pin chain?
Selecting the correct size and pitch for a hollow pin chain is crucial to ensure optimal performance and longevity in a given application. Here are the key steps to guide you in the selection process:
- Identify the Application Requirements: Understand the specific requirements of the application, including the type of load, operating environment, speed, and temperature.
- Calculate the Chain Load: Determine the maximum load the chain will need to handle during operation. Consider both the static and dynamic loads to account for any sudden or impact loads.
- Calculate the Chain Speed: Determine the speed at which the chain will operate. Higher speeds may require special considerations for chain selection.
- Calculate the Pitch: The pitch of a chain refers to the distance between adjacent pins. Calculate the pitch required for your application based on the drive sprocket’s teeth and the desired speed and ratio.
- Consider the Roller Diameter: The roller diameter is essential for smooth engagement with the sprockets. Larger rollers typically offer better performance and higher load-carrying capacity.
- Check for Attachment Points: If your application requires attachments or special configurations, ensure that the hollow pin chain you choose has the necessary attachment points to accommodate them.
- Verify the Material: Select a hollow pin chain made from the appropriate material based on factors like environmental conditions, chemical exposure, and temperature range.
- Consult Manufacturer Guidelines: Always refer to the manufacturer’s specifications and guidelines for the specific hollow pin chain series or type you intend to use.
- Consider Safety Factors: Applying a safety factor to your calculations ensures the chain can handle unexpected overloads or variations in operating conditions.
By carefully considering these factors and calculations, you can confidently select the right size and pitch for a hollow pin chain that will meet the demands of your application and provide reliable performance over time.
editor by CX 2023-09-07
China Standard High Quality Factory Manufacturer Riveting Custom OEM Agricultural Chain Transmission Chain Roller Chain Combine Harvester Chains of Carton Steel (415S)
Product Description
| Model NO. | 06C/08A/10A/12A/16A/20A/24A/28A/32A/40A/06B/08B/10B/12B/16B/20B/24B/28B/32B/40B-1/2/3 Heavy duty |
| Chain Model | Roller Chains |
| Structure (for Chain) | Roller Chain |
| Specification | GB/T, DIN, ANSI, ISO, BS, JIS. |
| Origin | HangZhou, ZheJiang |
| Color | Solid Color |
| Chain Color | Customized |
Our company
Wolff Chain Co. is 1 of the professional chain manufacturers in China. We focus on reseaching, manufacturing and trading of the chain drive with famous brands — “DOVON” and “DECHO”. We supply OEM services for many famous enterprises such as SUZUKI, XIHU (WEST LAKE) DIS., FAW, AGCO, JUMING as well.
Wolff mainly producing the Transmission chains,Conveyor chains,Dragging Chains,Silent chains,Leaf chains,Roller chains,Special chain and many other series of chain products. Our technicians a have improved the chains quality to the world-level. High quality material selection, powerful and precise heat-treatment technology and excellent assembly methods ensure Wolff chains meet the tough and strict requirements for machines and vehicles.
All of our products completely conform to the international standard such as ISO\DIN\ANSI\BS\JIS, etc. Wolff has been successfully certified by ISO9001 Quality Management System,SGS inspection and BV inspection. Wolff chains can be widely applied to many industries including automobile, motorcycle, forklift, wood processing machine, constructure machine, packing machine, food machine,tobacco machine and agricultural equipments. Wolff chains are popular in America,South America,Europe,Middle East, South East Asia and Africa markets.
Our workshop
Our certification
Welcome to our exhibition
FAQ
Q1. What is your terms of packing?
A: Generally, we pack our goods in single color box. If you have special request about packing, pls negotiate with us in advance, we can pack the goods as your request.
Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages
before you pay the balance. Other payments terms, pls negotiate with us in advance, we can discuss.
Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF.
Q4. How about your delivery time?
A: Generally, it will take 25 to 30 days after receiving your advance payment. The specific delivery time depends
on the items and the quantity of your order.
Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.
Q6. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and
the courier cost.We welcome sample order.
Q7. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery
Q8: How do you make our business long-term and good relationship?
1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them,
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Food Machinery, Marine, Mining Equipment |
| Surface Treatment: | Oil Blooming |
| Structure: | Roller Chain |
| Material: | Carbon Steel |
| Type: | Short Pitch Chain |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the maintenance intervals for roller chains?
Maintenance intervals for roller chains can vary depending on several factors, including the specific application, operating conditions, and manufacturer’s recommendations. Here’s a detailed answer to the question:
1. Lubrication: Proper lubrication is essential for the smooth operation and longevity of a roller chain. Lubrication intervals depend on the type of lubricant used, the chain’s speed, and the operating conditions. In general, it is recommended to lubricate the chain every 200-300 miles or as specified by the motorcycle manufacturer.
2. Tension Adjustment: Chain tension should be checked regularly and adjusted as needed to maintain optimal performance. Over time, roller chains can elongate due to wear, which affects their tension. It is recommended to check the chain tension every 500-1,000 miles or as advised by the motorcycle manufacturer.
3. Inspection: Regular visual inspection of the roller chain is important to identify any signs of wear, damage, or misalignment. Inspect the chain for loose or missing rollers, damaged links, excessive wear on sprockets, and any signs of rust or corrosion. Inspections should be performed at least every 500-1,000 miles or as recommended by the motorcycle manufacturer.
4. Cleaning: Periodic cleaning of the roller chain helps remove dirt, debris, and accumulated grime that can interfere with its performance. Cleaning intervals depend on the riding conditions and the level of contamination. Generally, it is advisable to clean the chain every 1,000-2,000 miles or when it appears visibly dirty.
5. Replacement: Roller chains have a finite lifespan and will eventually require replacement. The replacement interval depends on various factors, including the chain’s quality, usage conditions, and maintenance practices. As a general guideline, roller chains should be replaced when they become excessively worn, elongated beyond the manufacturer’s specifications, or show signs of damage that compromise their integrity.
It’s important to note that the maintenance intervals provided here are general guidelines, and it is crucial to refer to the motorcycle manufacturer’s specific recommendations for the roller chain used in your motorcycle. Adhering to the manufacturer’s guidelines and performing regular maintenance can help ensure the roller chain’s optimal performance, reliability, and longevity.
Can roller chains be used for power transmission in industrial equipment?
Yes, roller chains are widely used for power transmission in various industrial equipment and machinery. Here’s a detailed answer to the question:
1. Versatility: Roller chains are known for their versatility and can be used in a wide range of industrial applications. They are commonly employed in machinery such as conveyors, agitators, mixers, hoists, elevators, packaging equipment, material handling systems, and many other types of industrial equipment.
2. Power Transmission: Roller chains excel in transmitting power from one rotating shaft to another. They can efficiently transfer high torque and handle heavy loads, making them suitable for demanding industrial applications where power transmission is required.
3. Load Capacity: Roller chains are designed to withstand significant loads and provide reliable power transmission. They are available in various sizes and strengths, allowing for customization based on the specific load requirements of the industrial equipment.
4. Durability: Roller chains are built to be durable and withstand harsh operating conditions typically encountered in industrial environments. They are constructed using high-quality materials and undergo heat treatment processes to enhance their strength and resistance to wear, fatigue, and elongation.
5. Efficiency: Roller chains offer high transmission efficiency due to their positive engagement with the sprockets. The rollers on the chain engage with the sprocket teeth, minimizing slippage and ensuring reliable power transfer. This results in efficient operation and optimized performance of industrial equipment.
6. Easy Maintenance: Roller chains are relatively easy to maintain, especially when compared to other power transmission systems. Proper lubrication and periodic inspection are essential to ensure smooth operation and extend the chain’s lifespan. Regular maintenance routines can be implemented to keep the chains in optimal condition and minimize downtime.
7. Cost-Effectiveness: Roller chains are generally cost-effective compared to alternative power transmission methods. They offer a balance between performance, durability, and affordability, making them a popular choice for power transmission in industrial equipment.
In summary, roller chains are well-suited for power transmission in industrial equipment due to their versatility, load capacity, durability, efficiency, ease of maintenance, and cost-effectiveness. When selecting roller chains for industrial applications, it’s important to consider factors such as load requirements, speed, environmental conditions, and compatibility with the specific equipment to ensure optimal performance and longevity.
What are the advantages of using a roller chain in machinery?
A roller chain offers several advantages when used in machinery. Here’s a detailed answer to the question:
1. High Load Capacity: Roller chains are designed to handle high loads and transmit power efficiently. They are capable of carrying heavy loads and withstanding high torque, making them suitable for applications that require reliable power transmission.
2. Wide Speed Range: Roller chains can operate at a wide range of speeds, from low to high. They are capable of handling both slow-speed and high-speed applications, providing flexibility in machinery design and operation.
3. Durability and Longevity: Roller chains are known for their durability and long service life. They are constructed using high-quality materials and undergo precise manufacturing processes, resulting in chains that can withstand heavy use, harsh environments, and repetitive motions without premature failure.
4. Easy Installation and Maintenance: Roller chains are relatively easy to install and maintain. They have a simple design and can be quickly assembled onto sprockets. Routine maintenance involves lubrication, periodic inspections, and occasional tension adjustments, which are straightforward tasks.
5. Versatility: Roller chains are versatile and can be used in a wide range of machinery and equipment. They find applications in various industries, including automotive, agriculture, manufacturing, construction, and more. They can be customized to meet specific requirements by selecting the appropriate type, size, and configuration.
6. Efficient Power Transmission: Roller chains provide efficient power transmission between the driving and driven components. The rolling action of the chain on the sprockets reduces friction and energy losses, resulting in higher mechanical efficiency compared to other types of power transmission methods.
7. Compact Design: Roller chains have a compact design, which allows for efficient power transmission in tight spaces. They occupy less space compared to other types of power transmission systems, making them suitable for machinery with space constraints.
8. Cost-Effective Solution: Roller chains are a cost-effective solution for power transmission in machinery. They are relatively inexpensive compared to alternative power transmission methods and offer a high level of reliability and longevity, resulting in lower maintenance and replacement costs over time.
Overall, the advantages of using roller chains in machinery include their high load capacity, wide speed range, durability, ease of installation and maintenance, versatility, efficient power transmission, compact design, and cost-effectiveness. These factors make roller chains a popular choice for many machinery applications.
editor by CX 2023-09-05
China wholesaler Source Factory Transmission Stainless Steel 304 316 Standard Conveyor Roller Chains
Product Description
Product Description
|
HRSY Roller Chain Profile |
|||
|
Standard: |
ANSI, DIN, ISO |
||
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Type: |
Drive chains, Conveyor chains, Engineering chains, Agricultural chains, Traction chains, Escalator chains |
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Drive chain |
Short pitch precision roller chain (A series, B series, Hevey duty series roller chain) High strength short pitch roller chains Self-lubrication roller chain O-Ring chains Oil filed chains Heavy duty cranked-link transmission chains Double pitch transmission chains Inverted tooth chains Motorcycle chains Other (Driver chains) |
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Conveyor chains |
Conveying roller chains Rubber attached plate chains Printing iron drying room line chains Double hinged conveyor chains Metric (M type) conveyor chains FV series conveyor chains Wooden conveyor chains Chains for food packaging machinery Conveyor chains for paper roll |
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Engineering chains |
Conveying chains for cement industry Scraper conveyor chains Conveyor chains for coal washer Rubber gloves carrier chains Steel sleeve chain for engineering Welded-steel-type mill chains Sugar machine chains Conveyor chains for steel mill |
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Agricultural chains |
Agricultural machinery drive chains Steel pintle chains ZGS38 combine harvester chains Rice harvester chains S type C type Others |
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Traction chains |
Plate chains Leaf chains for sky stacker Traction chains Others |
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Escalator chains |
Escalator step chains Escalator driver chains |
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Material |
40Mn, 45Mn, SS316, SS304, SS201 |
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Advantage |
We have competitive price and high quality. Our stock standard length: 5ft each piece, 10ft each piece. Custom length: We can custom according to your demand. We can accept your Logo, accept ODM, OEM. |
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Detailed Photos
Packaging & Shipping
Company Profile
ZheJiang Haorongshengye Electrical Equipment Co., Ltd.
1. Was founded in 2008
2. Our Principle:
“Credibility Supremacy, and Customer First”
3. Our Promise:
“High quality products, and Excellent Service”
4. Our Value:
“Being Honesty, Doing the Best, and Long-lasting Development”
5. Our Aim:
“Develop to be a leader in the power transmission parts industry in the world”
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6.Our services: |
1).Competitive price |
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2).High quality products |
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3).OEM service or can customized according to your drawings |
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4).Reply your inquiry in 24 hours |
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5).Professional technical team 24 hours online service |
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6).Provide sample service |
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Main products
Machines
Exbihition
| Standard or Nonstandard: | Standard |
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| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Marine, Mining Equipment, Agricultural Machinery, Car |
| Surface Treatment: | Oil Blooming |
| Structure: | Roller Chain |
| Material: | Stainless Steel |
| Type: | Short Pitch Chain |
| Samples: |
US$ 50/Meter
1 Meter(Min.Order) | |
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| Customization: |
Available
| Customized Request |
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What are the factors to consider when selecting a roller chain for an application?
Choosing the right roller chain for an application involves considering several important factors. Here’s a detailed answer to the question:
1. Load Capacity: The load capacity of the roller chain should match or exceed the maximum anticipated load in the application. Consider the weight and type of the load, as well as any shock loads or dynamic forces that may be present.
2. Speed and RPM: Determine the required speed and RPM (revolutions per minute) of the roller chain. High-speed applications may require special high-speed chains with improved heat dissipation and reduced centrifugal forces.
3. Environment: Assess the operating environment of the application. Consider factors such as temperature, humidity, dust, dirt, chemicals, and exposure to corrosive substances. Choose a roller chain with appropriate corrosion resistance, sealing, lubrication, or protective coatings based on the specific environmental conditions.
4. Length and Pitch: Determine the required length and pitch of the roller chain based on the distance between the sprockets and the desired positioning of the driven and driving components.
5. Maintenance Requirements: Consider the desired maintenance level for the application. Some roller chains may require regular lubrication, while others offer maintenance-free or self-lubricating options. Assess the availability of maintenance resources and the impact of downtime on the overall operation.
6. Compatibility: Ensure compatibility between the roller chain and the sprockets used in the application. The roller chain and sprockets should have matching pitch, tooth profile, and number of teeth to ensure proper engagement and smooth operation.
7. Certification and Standards: In certain industries, compliance with specific certifications or standards may be required. Consider whether the roller chain meets industry-specific requirements such as ISO, ANSI, or industry-specific regulations.
8. Cost and Availability: Evaluate the cost and availability of the roller chain, including factors such as initial purchase price, long-term maintenance costs, and the availability of spare parts or replacement chains.
By carefully considering these factors and consulting with experts or manufacturers, you can select the most suitable roller chain for your specific application, ensuring reliable and efficient power transmission.
What are the advantages of using a roller chain over a timing belt?
Roller chains and timing belts are both commonly used for power transmission in various applications. Here’s a detailed answer to the question:
Advantages of using a roller chain:
1. Higher Load Capacity: Roller chains are capable of handling higher loads compared to timing belts. They are designed to transmit power in heavy-duty applications where high torque and shock loads are present.
2. Flexibility in Power Transmission: Roller chains are more versatile in terms of power transmission. They can transmit power over longer distances and are suitable for applications that require multiple shafts and complex power transmission routes.
3. Tolerance to Misalignment: Roller chains can tolerate more misalignment between the driving and driven sprockets compared to timing belts. They can accommodate slight angular misalignments and axial movements, making them suitable for applications where alignment precision is challenging.
4. Resistance to Harsh Environments: Roller chains are generally more resistant to contaminants, such as dirt, dust, and debris, compared to timing belts. They are commonly used in applications where exposure to harsh environments, such as high temperatures, chemicals, or abrasive particles, is expected.
5. Easy Maintenance and Replacement: Roller chains are relatively easy to maintain and replace. Regular lubrication, tension adjustment, and periodic inspection can help prolong their lifespan. In case of wear or damage, individual chain links can be replaced without the need for replacing the entire chain, making maintenance more cost-effective.
It’s important to note that the choice between a roller chain and a timing belt depends on various factors, including the specific application requirements, load conditions, speed, accuracy, and environmental considerations. Consulting with experts and considering the specific needs of the application can help determine the most suitable power transmission solution.
How do you measure roller chain wear?
Measuring roller chain wear is important to determine if the chain is still within acceptable tolerances or if it needs to be replaced. Here are the steps to measure roller chain wear:
1. Chain Elongation Measurement: Chain elongation is a common form of wear in roller chains. To measure chain elongation, you’ll need a ruler or caliper with metric units and a reference length of the chain. The reference length is typically a certain number of pitches, which is the distance from one roller to the next.
2. Select Reference Points: Choose two reference points on the chain, ideally at least 10 pitches apart. These points should be accessible and free from any significant wear or damage.
3. Measure the Distance: With the chain in a relaxed state, measure the distance between the reference points. This can be done by aligning the ruler or caliper with the rollers of the chain. Ensure the measurement is taken along the same side of the chain throughout the process.
4. Compare with the Manufacturer’s Specification: Consult the manufacturer’s specification or maintenance manual to determine the allowable elongation limit. Typically, roller chains have a maximum allowable elongation of around 1-2% before replacement is recommended.
5. Calculate Elongation Percentage: Calculate the elongation percentage by comparing the measured distance with the reference length. Subtract the reference length from the measured distance, divide the result by the reference length, and multiply by 100 to get the elongation percentage.
6. Determine Chain Condition: If the elongation percentage exceeds the manufacturer’s recommended limit, it indicates significant wear and elongation of the chain. In such cases, it is advisable to replace the chain to prevent potential failure and damage to the machinery.
It’s important to note that measuring chain wear is just one aspect of assessing chain condition. Visual inspection for signs of wear, such as pin wear, plate wear, or roller wear, is also crucial. If you notice any signs of damage or wear during the inspection, it is recommended to replace the chain, regardless of the elongation measurement.
editor by CX 2023-08-23
China Professional Roller Chains X458 Drive Chain Steel Forging Chain and Industry Transmission Conveyor Drag Standard Chain with Forged Link Cast Carbon Steel Chain near me manufacturer
Solution Description
About Factory
With more than 18 years’ histiory, we are a professinal maker for fall solid merchandise this sort of as cast chain (X348 X458 X658 X678 X698 F100 F160), scraper chain (10160, 14218, 14226, 142N), conveyor trolley (X348, X458, X678, XT160), and travel chain (X348, X458, X678), and so forth standard moulds of chain.
Apart from, we can also create as for every your drawing or sample, unique url chain, pusher, pin and plate, in accordance to customers’ exclusive specifications.
Item Description
1) Content: Alloy metal, 40Cr, 42CrMo and so on.
2) Kinds: Common sorts, X348 X458 X678, and so on. (Or as per your drawing)
3) Approach: Moulding→Forging→Polishing & Blasting→Fine machining→Heat treatment→Blasting→Inspecting & testing→Packing
Item Display
Complex Data
| Design | Dimension | Bodyweight (Kg) | Content | Hardness | Working Load (KN) | Limit Load (KN) | ||||||
| P | T | C | S | F | R | D | ||||||
| 10160B | one hundred and one.6 | 24 | 36 | thirteen | fourteen | six | 14 | .32 | 20CrMnTi | Area HRC56-64° Depth .6-1.2mm |
18 | a hundred |
| 10160 | 101.six | 30 | 36 | thirteen | fourteen.five | 9 | fourteen | .36 | 20CrMnTi | Floor HRC56-64° Depth .6-1.2mm | 21.6 | a hundred and twenty |
| 14218 | 142 | 42 | 50 | 19 | 20.five | eleven | 25 | 1.fifteen | 20CrMnTi | Surface HRC56-64° Depth .6-1.2mm | 48.6 | 270 |
| 14226 | 142 | sixty two | 50 | 28 | thirty | 15 | twenty five | 1.seventy five | 20CrMnTi | Area HRC56-64° Depth .6-1.2mm | 61.two | 340 |
| 2571 | two hundred | sixty six | 60 | thirty | 32 | 18 | thirty | two.eight | 20CrMnTi | Floor HRC56-64° Depth .6-1.2mm | 72 | four hundred |
| 26014 | 260 | 70 | seventy five | 31 | 33 | 20 | 34 | 5.2 | 20CrMnTi | Surface HRC56-64° Depth .6-1.2mm | 135 | 750 |
| 142N | 142 | 43 | fifty | 19 | 22 | 12.5 | twenty five | one.2 | 40Cr | Quench HRC36-44° | seventy five.six | 420 |
| 150D | 142 | forty two | fifty | 19 | twenty.five | eleven | 25 | 1.15 | 40Cr | Quench HRC36-44° | seventy five.six | 420 |
| MG20 | 200 | 70 | fifty | 27 | 29 | seventeen | 35 | 3.seventy eight | 40Cr | Quench HRC36-44° | 144 | 800 |
| MG20B | 200 | 70 | fifty | 27 | 29 | 17 | thirty | three.eighty two | 40Cr | Quench HRC36-44° | a hundred and forty.four | 780 |
| MG20C | two hundred | 70 | fifty | 27 | 29 | seventeen | 28 | 3.85 | 40Cr | Quench HRC36-44° | 122.four | 680 |
| MS32 | two hundred | 42 | fifty | 20 | 22 | 12 | 25 | one.four | 40Cr | Quench HRC36-44° | seventy five.6 | 420 |
| MS55 | 200 | eighty | 70 | 35 | 38 | 25 | 28 | four.36 | 40Cr | Quench HRC36-44° | 138.6 | 770 |
| 3006 | 200 | 65 | 70 | thirty | 33 | 24 | 32 | 3.six | 40Cr | Quench HRC36-44° | a hundred and sixty.two | 890 |
| MS63 | 250 | 70 | eighty | 30 | 33 | twenty | 32 | four.93 | 40Cr | Quench HRC36-44° | 147.six | 820 |
| S16 | 100 | 30 | 27 | 15 | 16 | eight | fourteen | .3 | 40Cr | Quench HRC36-44° | sixteen | 88 |
| S20 | one hundred twenty five | 34 | 33 | seventeen | 18 | eight | seventeen | .37 | 40Cr | Quench HRC36-44° | 19.four | 108 |
| S25 | 160 | 48 | 39 | 23 | 25 | 13 | twenty | 1.28 | 40Cr | Quench HRC36-44° | fifty five.eight | 310 |
| S30 | 142 | forty six | 49 | 22 | 23.five | fourteen | 25 | one.3 | 40Cr | Quench HRC36-44° | ninety one.eight | 510 |
| Z16 | a hundred | 40 | 35 | 18 | 20 | twelve | seventeen | .four | 40Cr | Quench HRC36-44° | 32.four | one hundred eighty |
| Z20 | a hundred twenty five | 50 | forty six | 24 | 26 | 15 | twenty | .sixty seven | 40Cr | Quench HRC36-44° | fifty nine.four | 330 |
| Z20D | one hundred twenty five | 52 | 60 | 24 | 26 | 16 | 26 | one.fifteen | 40Cr | Quench HRC36-44° | eighty two.8 | 460 |
| Z25 | one hundred sixty | 58 | 55 | 28 | 30 | 18 | twenty five | two.25 | 40Cr | Quench HRC36-44° | 82.eight | 460 |
| Z25D | 160 | sixty six | sixty four | 29 | 31 | 22 | 28 | 2.six | 40Cr | Quench HRC36-44° | one hundred twenty.6 | 670 |
| Z30 | 142 | 64 | fifty | 29 | 30.five | 18 | 25 | 1.8 | 40Cr | Quench HRC36-44° | 111.six | 620 |
Goods & Tests Equipments
Items Application
Packing & Supply
Why Decide on Us?
1. We are engaged in chain industry more than 15 years with wealthy market knowledge. We hold enhancing manufacturing techniques. All the goods have lengthier functioning existence and have passed the marketplace test.
two. We can design and style the correct chains with substantial quality substance, very good abrasion resistance, great corrosion, higher reinforce and etc as for every your request or the chain application.
3. We are the chain maker you can right purchase the merchandise from us with reduced value and higher good quality.
four. We have a skilled staff for international trade, they have considerable experiences and are often all set to fix issues for buyers. So you have nothing to worry about.
5. We have the lengthy-expression cooperative forwarder who can give us the least expensive freight. And it can support you to preserve the freight. What is much more, for the FCL, we will design the packages as for every the container measurements with the greatest potential to conserve the shipping price for equally of us.
Types of Roller Chains
There are many kinds of roller chains accessible. These chains have diverse qualities and serve different functions. Listed here you will find out about diamond roller chains, X-ring and O-ring chains, inverted tooth chains, and self-lubricating chains. You can pick the variety that ideal suits your needs by looking through this report. It will also aid you make an educated selection. Getting the proper roller chain for your requirements is effortless. Hope this article is valuable to you!
Diamond roller chain
Diamond roller chains are much more productive than other chains and can substantially lengthen chain daily life. The outstanding style of the chain prevents internal rust from seeping out. Moreover, Diamond ACE characteristics a corrosion-resistant exterior and a zinc-nickel pre-assembled coating that offers extended corrosion defense and wear resistance. These functions lessen chain downtime and labor costs, preserving a developing supplies manufacturing company nearly $33,000 in excess of the daily life of its devices.
Diamond series chains guide the market in top quality and durability, with business-foremost tensile power and the most affordable overall cost of ownership. With a assorted product portfolio which includes common chains, specialty chains, and personalized chains, the business is sure to give the appropriate chain for your application. The company also delivers a vast selection of components for a variety of equipment. For a lot more data, you should check out the organization internet site.
As one particular of the major manufacturers of roller chains, the CZPT Organization offers unparalleled experience and dress in resistance in the energy transmission market. CZPT is trustworthy by leading industries and provides the greatest return on expense. The diamond is a image of energy and longevity, and the business selected it as the firm’s trademark to express its core values. CZPTs can previous up to 100 years or a lot more in harsh conditions, even in underwater environments.
Self-lubricating chain
Self-lubricating roller chains are made to boost functionality even though preserving a high degree of cleanliness. These chains are manufactured of sintered alloy bushings impregnated with lubricant and pins specifically dealt with to release oil when needed. These chains have a long support daily life and are ideal for environments in which normal lubrication is hard. Under are the positive aspects of self-lubricating roller chains.
Routine maintenance-free of charge self-lubricating roller chains are the best alternative for normal roller chains. They are appropriate for packaging, printing, textile, and sawmill programs. These chains decrease downtime and improve productivity. In addition, they decrease the risk of contamination. Another advantage is that there are a lot of sorts of self-lubricating roller chains to decide on from, permitting you to choose the 1 that best satisfies your requirements. To find out far more about these rewards, read through the Servicing Cost-free Roller Chains Industry Report released by Dataintelo.
CAN-AM self-lubricating roller chains guarantee adhere-cost-free operation. These chains are available in ANSI/BS common and double pitch variants. They characteristic oil-impregnated bushings and preloaded sintered steel bushings for extended daily life. These self-lubricating roller chains are fall-in replacements for regular roller chains and operate on regular roller chain sprockets.
X-Ring and O-Ring Chains
Equally O-ring and X-ring roller chains are sealed and unsealed. You’ll discover them on classic bikes and small economic climate vehicles. Other programs include bulldozer treads and conveyor belts. Standard chains are manufactured of simple plain bearings that demand lubrication every couple of hundred miles. Although the former is the most reasonably priced kind of roller chain, they do need much more maintenance than O-rings.
The main distinction between the two sorts of chains is the friction and value they create. X-rings are a bit less high-priced, but they produce considerably less friction than O-rings. X-rings are a a lot more reasonably priced choice for highway riders, while O-ring chains are more high-priced for off-road racers. In some circumstances, X-ring and O-ring roller chains can be distinguished by the cost tag by itself.
Equally X-ring and O-ring roller sprockets are obtainable in a range of variations. The two styles supply similar overall performance, but there are some essential differences to take into account. X-rings are usually far better for lengthier travel as they provide increased sturdiness and overall performance. O-rings are usually more pricey than X-ring chains, but if you’re contemplating about lengthy journeys, they’re a wonderful option.
Reverse chain
Inverted roller chains are usually referred to as silent chains. They have two protrusions on every board. The outer floor is ground to include an angle of sixty or seventy levels. These protrusions about the operating surfaces of the sprocket enamel. The internal surface area or condition of the sprocket can distinct the sprocket. This generates a silent but nevertheless valid chain. This variety of chain is utilised in transmissions to shift weighty objects.
There are three standard varieties of inverted toothed roller chains. Easy chains are solitary chains, while double and triple chains have two or three strands. In these sorts of chains, the pins go via-hardened metal bushings at the finishes of the hyperlinks. The primary distinction between these varieties is their measurement. If you are not certain what size you want, initial calculate the capability of the chain. You may be stunned to understand that the more compact the diameter the better.
The variety of backlinks in a reverse roller chain decides the frequency of vibration. The frequency depends on the dimensions of the chain and the duration of the chain between the sprockets. The shorter the chain, the greater the “pull” – the up-and-down jitter brought on by the sprocket. This causes additional peak loads on the drive and shortens its existence.
PEER Chain’s Weighty Duty Series Double-Stranded Roller Chains
Heavy-duty double-strand roller chains are ideal for industrial and agricultural use as they give additional stability and energy. PEER Chains manufactures chains in various lengths and pitches and gives diverse components including sprockets and pre tensioned chains. These chains are also obtainable in a selection of various alloys and grades. Shown underneath are some of the most typical utilizes for weighty-duty double strand roller chains.
Hefty-responsibility PEER double-strand roller chains are accessible in a range of variations and sorts, like the HKK NICKEL PLATED series. These chains are best suited for outdoor and mildly corrosive applications. They use a patented procedure to enhance tiredness strength and reduce first elongation. In addition, HKK double pitch twin-strand roller chains are lighter and considerably less high-priced than regular roller chains.
The report also highlights the competitive surroundings and the most current marketplace tendencies. The report identifies key players in the Roller Chains industry, such as production, income, and international market share. It also gives thorough business profiles and analyses of every single vendor, which includes recent item launches, partnerships, and mergers and acquisitions. It also supplies the competitive landscape, such as organization profiles, solution mix, and creation scale. When you know what to assume from the market place, you can make a buying selection.
Routine maintenance of Mechanical Flexible Couplings
Suitable upkeep of mechanical flexible couplings on roller chains is crucial to ensuring the proper operation and reliability of the technique. Servicing of these couplings includes periodic inspection of the parts. Verify for indications of tiredness and dress in. Standard inspections will support figure out when to substitute the coupling. It also helps establish the remaining daily life of the coupling.
Couplings should be replaced periodically for ideal efficiency. When changing, be positive to use the appropriate parts. Make sure the coupling sort matches the coupling sort and chain measurement. Identical coupling components could not fit, so a cross-reference guide or manufacturer’s spec variety might be valuable. Make certain that the coupling is equipped with a ideal roller chain.
Mechanical elastic couplings on the roller chain can be very easily lubricated to keep away from untimely failure. Elastomeric couplings can accommodate small shaft misalignments and are suitable for higher rotational speeds. Also, it absorbs shocks. Its overall flexibility is because of to unfastened parts. Furthermore, lubrication is important to minimize put on on coupling parts.
Roller chain measurement
Being aware of the basic proportions of the rollers is important if you need to uncover the right roller chain for your demands. The three crucial proportions of a roller chain are pitch, width, and pin diameter. These dimensions are important due to the fact they are utilized to identify the variety of chain. These proportions do not normally look in chain producer catalogs. They are typically made for men and women designing new tools. They are not crucial to maintenance specialists, but they are crucial to know if you are looking for a certain variety of roller chain.
As soon as you know the actual size of the chain, you can move on to deciding on the appropriate type. You can use the printable template to evaluate your chain, which can make it effortless to assess with the size chart. Don’t neglect to check out the rest of the roller chain’s specs to make confident it suits your equipment. Using the Roller Chain Measurement Chart is an easy way to figure out the appropriate duration, width, and top for your software.
When acquiring a roller chain, be certain to verify the amount of enamel and the ratio of the two. A typical ratio is 2:1. The push sprocket need to have at least two times as several teeth as the roller sprocket. If the chain is utilised for large precision, examine the type of sprocket as this will decide the proper size of the chain. You can also pick between slip-match and press-match mid plates.
